1. Stand the vehicle on a level surface
| WARNING Securely support the vehicle so that there is no danger of it falling over. |
NOTE:
Place the vehicle on a suitable stand so that the front wheel is elevated.
2. Check:
Binding/looseness → Adjust the steering head.
3. Remove:
4. Adjust:
a. Remove the lock washer "1", the upper ring nut "2", and the rubber washer "3".

b. Tighten the lower ring nut "4" with a steering nut wrench "5".
NOTE:
Set the torque wrench at a right angle to the steering nut wrench.


c. Loosen the lower ring nut "4" completely, and then tighten it to specification with a steering nut wrench.
| WARNING Do not overtighten the lower ring nut. |

d. Check the steering head for looseness or binding by turning the front fork all the way in both directions. If any binding is felt, remove the lower bracket and check the upper and lower bearings.
Refer to "STEERING HEAD" on page 4-52.
e. Install the rubber washer "3".
f. Install the upper ring nut "2".
g. Finger tighten the upper ring nut "2", and then align the slots of both ring nuts. If necessary, hold the lower ring nut and tighten the upper ring nut until their slots are aligned.
NOTE:
Make sure the lock washer tabs "a" sit correctly in the ring nut slots "b".

5. Install:
Lubricating the drive chain
Checking the front forkChecking the decompression system
1. Check:
Decompression system
a. Check the decompression system with the
camshaft sprocket and the decompression
cam installed to the camshaft.
b. Check that the decompression lever "1"
moves smoothly.
c. Without operating the decompression lever,
check that the decompression cam " ...
Removing the rear brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully. ...
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2"
Damage/pitting Replace the
shift drum assembly.
...