NOTE:
Prior to adjusting the throttle cable free play, the engine idling speed should be adjusted.
1. Check:
2. Remove:
3. Adjust:
a. Loosen the locknut "1" on the accelerator cable.
b. Turn the adjusting nut "2" in direction "a" or "b" until the specified throttle cable free play is obtained.
c. Tighten the locknut.
NOTE:
If the specified throttle cable free play cannot be obtained on the throttle body end of the cable, use the adjusting nut on the handlebar end.
a. Slide back the rubber cover "1".
b. Loosen the locknut "2".
c. Turn the adjusting nut "3" in direction "a" or "b" until the specified throttle cable free play is obtained.
d. Tighten the locknut.
e. Slide the rubber cover to its original position.
WARNING After adjusting the throttle cable free play, start the engine and turn the handlebar to the right or left to ensure that this does not cause the engine idling speed to change. |
4. Install:
Checking the fid (fast idle solenoid)
1. Disconnect:
FID (fast idle solenoid) coupler
2. Check:
FID (fast idle solenoid) resistance
a. Disconnect the FID (fast idle solenoid) coupler
from the FID.
b. Connect the pocket tester ( × 10)
to the terminals
of the FID (fast idle solenoid).
Positive tester probe ...
Checking the camshaft sprocket and timing chain guide
1. Check:
Camshaft sprocket
More than 1/4 tooth wear "a" Replace
the
camshaft sprocket, timing chain and crankshaft
as a set.
a. 1/4 tooth
b. Correct
1. Timing chain roller
2. Camshaft sprocket
2. Check:
Timing chain guide (exhaust side)
Damage/wear Replace.
...
Assembling the main axle and drive axle
1. Install:
Toothed washer "1"
Circlip "2"
NOTE:
Be sure to install the circlip so that its sharp
edge "a" is facing away from the toothed washer
and gear.
Be sure the circlip ends "b" are positioned at
the axle spline groove "c".
2. Install:
2nd pinion gear "1"
NO ...