Yamaha YZF-R125 Service Manual: Bleeding the hydraulic brake system

WARNING

Bleed the hydraulic brake system whenever:

  • the system is disassembled.
  • a brake hose is loosened, disconnected or replaced.
  • the brake fluid level is very low.
  • brake operation is faulty.

NOTE:

  • Be careful not to spill any brake fluid or allow the brake master cylinder reservoir or brake fluid reservoir to overflow.
  • When bleeding the hydraulic brake system, make sure there is always enough brake fluid before applying the brake. Ignoring this precaution could allow air to enter the hydraulic brake system, considerably lengthening the bleeding procedure.
  • If bleeding is difficult, it may be necessary to let the brake fluid settle for a few hours. Repeat the bleeding procedure when the tiny bubbles in the hose have disappeared.

1. Bleed:

  • Hydraulic brake system

a. Fill the brake fluid reservoir to the proper level with the recommended brake fluid.

b. Install the diaphragm (brake master cylinder reservoir or brake fluid reservoir).

c. Connect a clear plastic hose "1" tightly to the bleed screw "2".

Bleeding the hydraulic brake system


A. Front

B. Rear

d. Place the other end of the hose into a container.

e. Slowly apply the brake several times.

f. Fully pull the brake lever or fully press down the brake pedal and hold it in position.

g. Loosen the bleed screw.

NOTE:

Loosening the bleed screw will release the pressure and cause the brake lever to contact the throttle grip or the brake pedal to fully extend.

h. Tighten the bleed screw and then release the brake lever or brake pedal.

i. Repeat steps (e) to (h) until all of the air bubbles have disappeared from the brake fluid in the plastic hose.

j. Tighten the bleed screw to specification.


k. Fill the brake fluid reservoir to the proper level with the recommended brake fluid.

Refer to "CHECKING THE BRAKE FLUID LEVEL" on page 3-18.

WARNING

After bleeding the hydraulic brake system, check the brake operation.

    Checking the rear brake hose
    1. Check: Brake hoses "1" Cracks/damage/wear  Replace. 2. Check: Brake hose holder "2" Loose connection Tighten the holder bolt. Loose or open holder Fasten properly ...

    Adjusting the drive chain slack
    NOTE: The drive chain slack must be checked at the tightest point on the chain. CAUTION:A drive chain that is too tight will overload the engine and other vital parts, and one that ...

    Other materials:

    Rear wheel
    To remove the rear wheel WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. Loosen the axle nut. Axle nut Drive chain slack adjusting bolt Locknut Brake caliper Lift the rear wheel off the ground according to the pr ...

    Checking the camshaft
    1. Check: Camshaft lobes Blue discoloration/pitting/scratches  Replace the camshaft. 2. Measure: Camshaft lobe dimensions "a" and "b" Out of specification Replace the camshaft. 3. Check: Camshaft oil passage Obstruction Blow out with compressed air. ...

    Checking the switches
    1. Clutch switch 2. Main switch 3. Front brake light switch 4. Sidestand switch 5. Rear brake light switch 6. Neutral switch 7. Turn signal switch 8. Horn switch 9. Dimmer switch 10.Pass switch 11.Engine stop switch 12.Start switch Check each switch for continuity with the pocket tes ...

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