
1. Main switch
2. Clutch switch
3. Front brake light switch
4. Ignition coil
5. Throttle body sensor assembly (intake air pressure sensor, intake air temperature sensor, throttle position sensor)
6. FID (fast idle solenoid)
7. Rectifier/regulator
8. Lean angle sensor
9. Starting circuit cut-off relay
10.Turn signal relay
11.Radiator fan motor relay
12.Headlight relay
13.ECU (engine control unit)
14.Fuse box
15.Starter relay
16.Battery
17.Rear brake light switch
18.Sidestand switch
19.Neutral switch
20.Crankshaft position sensor
21.Coolant temperature sensor
22.Speed sensor
23.Radiator fan
24.Horn
Troubleshooting
Checking the switchesChecking the starter clutch
1. Check:
Starter clutch rollers "1"
Starter clutch spring caps "2"
Starter clutch springs "3"
Damage/wear Replace the starter
clutch
assembly.
2. Check:
Starter clutch idle gear
Starter clutch gear
Burrs/chips/roughness/wear Replace the
defective part(s).
3. Check:
...
Measuring the compression pressure
NOTE:
Insufficient compression pressure will result in a
loss of performance.
1. Measure:
Valve clearance
Out of specification →Adjust.
Refer to "ADJUSTING THE VALVE CLEARANCE"
on page 3-3.
2. Start the engine, warm it up for several minutes,
and then turn it off.
3. Remove:
...
Removing the crankshaft
1. Remove:
Crankshaft "1"
NOTE:
Remove the crankshaft with the crankcase
separating tool "2".
Make sure the crankcase separating tool is
centered over the crankshaft.
CAUTION:
To protect the end of the crankshaft, place
an appropriate sized socket between the
c ...