1. Remove:
2. Check:
Lean angle sensor output voltage
Out of specification
Replace.
a. Connect the lean angle sensor to the wire harness.
b. Connect the pocket tester (DC 20 V) to the
lean angle sensor coupler as shown.
Positive tester probe
yellow/green "1"
Negative tester probe
gray/black "2"

c. Set the main switch to "ON".
d. Tilt the lean angle sensor to 65.
e. Measure the lean angle sensor output voltage.
Checking the crankshaft position sensor
Checking the starter motor operationChecking the shift shaft
1. Check:
Shift shaft
Bends/damage/wear Replace.
Shift shaft spring
Damage/wear Replace.
Checking the stopper lever
1. Check:
Stopper lever
Bends/damage Replace.
Roller turns roughly Replace
the stopper
lever.
Stopper lever spring
Damage/wear Replace.
...
Checking the connections
Check the leads, couplers, and connectors for
stains, rust, moisture, etc.
1. Disconnect:
Lead
Coupler
Connector
2. Check:
Lead
Coupler
Connector
Moisture → Dry with an air blower.
Rust/stains → Connect and disconnect several
times.
3. Check:
All co ...
Installing the shift forks and shift drum assembly
1. Install:
Shift fork-L "1"
Shift fork-C "2"
Shift fork-R "3"
Shift drum assembly "4"
Springs
Shift fork guide bar "5"
NOTE:
The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: "R", "C", "L".
2. Check:
Tr ...