Yamaha YZF-R125 Service Manual: Checking the relays

Check each switch for continuity with the pocket tester. If the continuity reading is incorrect, replace the relay.


1. Disconnect the relay from the wire harness.

2. Connect the pocket tester ( × 1) and battery (12 V) to the relay terminal as shown.

Check the relay operation.

Out of specification →  Replace.

Starter relay

Starter relay


1. Positive battery terminal

2. Negative battery terminal

3. Positive tester probe

4. Negative tester probe


Starting circuit cut-off relay

Starting circuit cut-off relay


1. Positive battery terminal

2. Negative battery terminal

3. Positive tester probe

4. Negative tester probe


Headlight relay

Headlight relay


1. Positive battery terminal

2. Negative battery terminal

3. Positive tester probe

4. Negative tester probe


Radiator fan motor relay

Radiator fan motor relay


1. Positive battery terminal

2. Negative battery terminal

3. Positive tester probe

4. Negative tester probe


    Checking and charging the battery
    WARNINGBatteries generate explosive hydrogen gas and contain electrolyte which is made of poisonous and highly caustic sulfuric acid. Therefore, always follow these preventive mea ...

    Checking the turn signal relay
    1. Check: Turn signal relay input voltage Out of specification →The wiring circuit from the main switch to the turn signal relay coupler is faulty and must be repaired. a. Connect the poc ...

    Other materials:

    Checking the diode
    1. Check: Diode Out of specification Replace. NOTE: The pocket tester or the analog pocket tester readings are shown in the following table. a. Disconnect the diode from the wire harness. b. Connect the pocket tester ( × 1) to the diode terminals as shown. c. Check the diod ...

    Installing the cylinder head
    1. Install: Cylinder head NOTE: Pass the timing chain through the timing chain cavity. 2. Tighten: Cylinder head bolts "1" Cylinder head bolts "2" NOTE: Lubricate the cylinder head bolts and washers with engine oil. Tighten the cylinder head bolts in the proper tighten ...

    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic clutch operation. 2. Check: Bearing Damage/wear Replace the bearing and clutch housin ...

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