Check each switch for continuity with the pocket
tester. If the continuity reading is incorrect, replace
the relay.
1. Disconnect the relay from the wire harness.
2. Connect the pocket tester ( × 1) and battery (12 V) to the relay terminal as shown.
Check the relay operation.
Out of specification → Replace.
Starter relay
1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Starting circuit cut-off relay
1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Headlight relay
1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Radiator fan motor relay
1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Installing the exhaust assembly
1. Install:
Exhaust assembly "1"
Exhaust pipe nuts "2"
Exhaust assembly bolts "3" "4"
NOTE:
Do not fully tighten the nuts and bolts.
2. Tighten:
Exhaust pipe nuts "2"
Exhaust assembly bolt "4"
Exhaust assembly bolt "3"
...
Installing the engine
1. Install:
Engine "1"
Engine mounting bolt (rear lower side) "2"
Engine mounting nut (rear lower side) "3"
Engine mounting bolt (rear upper side) "4"
Engine mounting nut (rear upper side) "5"
Engine mounting bolt (front side) "6"
Engine mounting nut (front side) "7"
NOTE:
Do not ...
Replacing the front brake pads
NOTE:
When replacing the brake pads, it is not necessary
to disconnect the brake hose or disassemble
the brake caliper.
1. Measure:
Brake pad wear limit "a"
Out of specification Replace
the brake
pads as a set.
2. Install:
Brake pad support
Brake pad spring
Brake pads ...