Check each switch for continuity with the pocket
tester. If the continuity reading is incorrect, replace
the relay. 
1. Disconnect the relay from the wire harness.
2. Connect the pocket tester ( × 1) and battery (12 V) to the relay terminal as shown.
Check the relay operation.
Out of specification → Replace.
Starter relay

1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Starting circuit cut-off relay

1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe 
Headlight relay

1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe 
Radiator fan motor relay

1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Checking and charging the battery
Checking the turn signal relayInstalling the drive chain
1. Lubricate:
Drive chain
Master link
2. Install:
Drive sprocket
Drive sprocket retainer bolts
3. Install:
Master link
O-rings
Master link plate
Master link clip "1"
CAUTION:
The closed end of the master link clip must
face in the direction of drive ch ...
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the steering
head pipe with a long rod "1" and hammer.
b. Remove the bearing race from the lower
bracket ...
Checking the stator coil
1. Disconnect:
Stator coil coupler
(from the wire harness)
2. Check:
Stator coil resistance
Out of specification → Replace the
crankshaft
position sensor/stator assembly.
a. Connect the pocket tester ( ×
1) to the stator
coil coupler as shown.
b. Measure the sta ...