1. Check:
Primary coil resistance
Out of specification
Replace.
a. Disconnect the ignition coil connectors from the ignition coil terminals.
b. Connect the pocket tester (
× 1)
to the ignition
coil as shown.
Positive tester probe
red/white "1"
Negative tester probe
orange "2"

c. Measure the primary coil resistance.
2. Check:
Secondary coil resistance
Out of specification
Replace.
a. Disconnect the spark plug cap from the ignition coil.
b. Connect the pocket tester (
×
1k) to the ignition
coil as shown.

c. Measure the secondary coil resistance.
Checking the spark plug cap
Checking the ignition spark gapRemoving the cylinder head
1. Align:
"I" mark "a" on the generator rotor
(with the stationary pointer "b" on the generator
cover)
a. Turn the crankshaft counterclockwise.
b. When the piston is at TDC on the compression
stroke, align the "I" mark "c" on the camshaft
sprocket with the mark "d" on the
cylinder h ...
Checking and charging the battery
WARNINGBatteries generate explosive hydrogen gas
and contain electrolyte which is made of poisonous
and highly caustic sulfuric acid.
Therefore, always follow these preventive
measures:
Wear protective eye gear when handling or
working near batteries.
Charge batt ...
Checking the clutch boss
1. Check:
Clutch boss splines
Damage/pitting/wear Replace the
clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause erratic
clutch operation.
Checking the pressure plate
1. Check:
Pressure plate
Cracks/damage Replace.
Checking the clutch push lever and short clutch push ...