1. Check:
Ignition spark gap
Out of specification
Perform the
ignition
system troubleshooting, starting with step 5.
Refer to "TROUBLESHOOTING" on page
8-3. 
NOTE:
If the ignition spark gap is within specification, the ignition system circuit is operating normally.
a. Disconnect the spark plug cap from the spark plug.
b. Connect the ignition checker "1" as shown.

2. Spark plug cap
c. Set the main switch to "ON" and the engine
stop switch to "
".
d. Measure the ignition spark gap "a".
e. Crank the engine by pushing the start switch
"
" and gradually increase the
spark gap until
a misfire occurs.
Checking the ignition coil
Checking the crankshaft position sensorAdjusting the clutch lever free play
Adjusting the clutch lever free play
Clutch lever free play adjusting bolt
Clutch lever free play
The clutch lever free play should measure
10.0-15.0 mm (0.39-0.59 in) as
shown. Periodically check the clutch lever
free play and, if necessary, adjust it
as follows.
Slide the ...
Preparation for removal and disassembly
1. Before removal and disassembly, remove all
dirt, mud, dust and foreign material.
2. Use only the proper tools and cleaning equipment.
Refer to "SPECIAL TOOLS" on page 1-8.
3. When disassembling, always keep mated
parts together. This includes gears, cylinders,
pistons and other part ...
Assembling the oil pump
1. Lubricate:
Oil pump inner rotor
Oil pump outer rotor
Oil pump driven gear
(with the recommended lubricant)
2. Install:
Oil pump outer rotor
Oil pump inner rotor "1"
Oil pump driven gear
Pin "2"
NOTE:
When installing the inner rotor, align the pin "2"
in the oil pump sh ...