1. Remove:
WARNING
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2. Check:
a. Connect the pocket tester ( ×
100) to the
coolant temperature sensor terminals as
shown.
NOTE:
Make sure the coolant temperature sensor terminals do not get wet.
c. Place a thermometer "3" in the coolant.
d. Slowly heat the coolant, and then let it cool down to the specified temperature.
e. Check the coolant temperature sensor resistance.
3. Install:
Lubrication diagrams
Clutch push lever
Main axle
Drive axle
Crankshaft
Oil filter
Oil pump assembly
Oil strainer
To cylinder head
Camshaft
Crankshaft
Main axle
Drive axle
...
Checking the cylinder and piston
1. Check:
Piston wall
Cylinder wall
Vertical scratches Replace the
cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
Piston-to-cylinder clearance
a. Measure cylinder bore "C" with the cylinder
bore gauge.
NOTE:
Measure cylinder bore "C" by takin ...
Checking the shift shaft
1. Check:
Shift shaft
Bends/damage/wear Replace.
Shift shaft spring
Damage/wear Replace.
Checking the stopper lever
1. Check:
Stopper lever
Bends/damage Replace.
Roller turns roughly Replace
the stopper
lever.
Stopper lever spring
Damage/wear Replace.
...