Yamaha YZF-R125 Service Manual: Checking the starter motor operation

1. Check:

  • Starter motor operation Does not operate → Perform the electric starting system troubleshooting, starting with step 4.

    Refer to "TROUBLESHOOTING" on page 8-9.

a. Connect the positive battery terminal "1" and starter motor lead "2" with a jumper lead "3".

WARNING
  • A wire that is used as a jumper lead must have at least the same capacity of the battery lead, otherwise the jumper lead may burn.
  • This check is likely to produce sparks, therefore, make sure no flammable gas or fluid is in the vicinity.

Checking the starter motor operation


b. Check the starter motor operation.

    Checking the lean angle sensor
    1. Remove: Lean angle sensor 2. Check: Lean angle sensor output voltage Out of specification Replace. a. Connect the lean angle sensor to the wire harness. b. Connect the pocket tester ...

    Checking the stator coil
    1. Disconnect: Stator coil coupler (from the wire harness) 2. Check: Stator coil resistance Out of specification → Replace the crankshaft position sensor/stator assembly. a. Conne ...

    Other materials:

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

    Removing the starter clutch
    1. Remove: Starter clutch bolts "1" NOTE: While holding the generator rotor "2" with the sheave holder "3", remove the starter clutch bolts. Do not allow the sheave holder to touch the projection on the generator rotor. ...

    Checking the coolant level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Coolant level The coolant level should be between the maximum level mark "a" and minimum level mark "b". Below the minimum level mark →  Add t ...

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