Yamaha YZF-R125 Service Manual: Starting circuit cut-off system operation

Yamaha YZF-R125 Service Manual / Electrical system / Electric starting system / Starting circuit cut-off system operation

If the engine stop switch is set to " " and the main switch is set to
"ON" (both switches are closed), the starter motor can only operate if at least one of the following conditions is met:

  • The transmission is in neutral (the neutral switch is closed).
  • The clutch lever is pulled to the handlebar (the clutch switch is closed) and the sidestand is up (the sidestand switch is closed).

The starting circuit cut-off relay prevents the starter motor from operating when neither of these conditions has been met. In this instance, the starting circuit cut-off relay is open so current cannot reach the starter motor. When at least one of the above conditions has been met, the starting circuit cut-off relay is closed and the engine can be started by pressing the start switch " 
".

Starting circuit cut-off system operation


a. WHEN THE TRANSMISSION IS IN NEUTRAL

b. WHEN CLUTCH LEVER IS PULLED TO THE HANDLEBAR AND THE SIDESTAND IS UP

1. Battery

2. Main fuse

3. Main switch

4. Ignition fuse

5. Engine stop switch

6. Starting circuit cut-off relay

7. Clutch switch

8. Sidestand switch

9. Diode

10.Neutral switch

11.Start switch

12.Starter relay

13.Starter motor

    Circuit diagram
    4. Main fuse 5. Main switch 7. Clutch switch 8. Sidestand switch 9. Battery 10.Starter relay 11.Starter motor 12.Starting circuit cut-off relay 13.Diode 14.Neutral switch 16.Start switch ...

    Troubleshooting
    The starter motor fails to turn. NOTE: Before troubleshooting, remove the following part(s): 1. Seats 2. Fuel tank 3. Left lower side cowling 4. Left upper side cowling ...

    Other materials:

    Installing the crankshaft
    1. Install: Crankshaft "1" NOTE: Install the crankshaft with the crankshaft installer pot "2", crankshaft installer bolt "3", adapter (M12) "4" and spacer (crankshaft installer) "5". CAUTION:To avoid scratching the crankshaft and to ease the installation procedure, lubricate ...

    Checking the drive chain
    1. Measure: 15-link section "a" of the drive chain Out of specification Replace the drive chain. a. Measure the length "a" between the inner sides of the pins and the length "b" between the outer sides of the pins on a 15-link section of the drive chain as shown in the illustration. ...

    Checking the horn
    1. Check: Horn resistance Out of specification Replace. a. Disconnect the horn connectors from the horn terminals. b. Connect the pocket tester ( × 1) to the horn terminals. Positive tester probe horn terminal "1" Negative tester probe horn terminal "2" c. Measure t ...

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