Yamaha YZF-R125 Service Manual: Preparation for removal and disassembly

Yamaha YZF-R125 Service Manual / General information / Important information / Preparation for removal and disassembly

1. Before removal and disassembly, remove all dirt, mud, dust and foreign material.

Preparation for removal and disassembly


2. Use only the proper tools and cleaning equipment.

Refer to "SPECIAL TOOLS" on page 1-8.

3. When disassembling, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been "mated" through normal wear. Mated parts must always be reused or replaced as an assembly.

Preparation for removal and disassembly


4. During disassembly, clean all of the parts and place them in trays in the order of disassembly.

This will speed up assembly and allow for the correct installation of all parts.

5. Keep all parts away from any source of fire.

    Important information
    ...

    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Other materials:

    Assembling the front fork legs
    The following procedure applies to both of the front fork legs. WARNING Make sure the oil levels in both front fork legs are equal. Uneven oil levels can result in poor handling and a loss of stability. NOTE: When assembling the front fork leg, be sure to rep ...

    Assembling the oil pump
    1. Lubricate: Oil pump inner rotor Oil pump outer rotor Oil pump driven gear (with the recommended lubricant) 2. Install: Oil pump outer rotor Oil pump inner rotor "1" Oil pump driven gear Pin "2" NOTE: When installing the inner rotor, align the pin "2" in the oil pump sh ...

    Checking the ignition coil
    1. Check: Primary coil resistance Out of specification  Replace. a. Disconnect the ignition coil connectors from the ignition coil terminals. b. Connect the pocket tester ( × 1) to the ignition coil as shown. Positive tester probe red/white "1" Negative tester probe orange ...

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