Yamaha YZF-R125 Service Manual: Preparation for removal and disassembly

Yamaha YZF-R125 Service Manual / General information / Important information / Preparation for removal and disassembly

1. Before removal and disassembly, remove all dirt, mud, dust and foreign material.

Preparation for removal and disassembly


2. Use only the proper tools and cleaning equipment.

Refer to "SPECIAL TOOLS" on page 1-8.

3. When disassembling, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been "mated" through normal wear. Mated parts must always be reused or replaced as an assembly.

Preparation for removal and disassembly


4. During disassembly, clean all of the parts and place them in trays in the order of disassembly.

This will speed up assembly and allow for the correct installation of all parts.

5. Keep all parts away from any source of fire.

    Important information
    ...

    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Other materials:

    Checking the relays
    Check each switch for continuity with the pocket tester. If the continuity reading is incorrect, replace the relay. 1. Disconnect the relay from the wire harness. 2. Connect the pocket tester ( × 1) and battery (12 V) to the relay terminal as shown. Check the relay operation. Out ...

    Removing the swingarm
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. 2. Measure: Swingarm side play Swingarm vertical movement a. Me ...

    Checking and lubricating the cables
    The following procedure applies to all of the inner and outer cables. WARNINGDamaged outer cable may cause the cable to corrode and interfere with its movement. Replace damaged outer cable and inner cables as soon as possible. 1. Check: Outer cable Damage Replace. 2 ...

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