Yamaha YZF-R125 Service Manual: Preparation for removal and disassembly

Yamaha YZF-R125 Service Manual / General information / Important information / Preparation for removal and disassembly

1. Before removal and disassembly, remove all dirt, mud, dust and foreign material.

Preparation for removal and disassembly


2. Use only the proper tools and cleaning equipment.

Refer to "SPECIAL TOOLS" on page 1-8.

3. When disassembling, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been "mated" through normal wear. Mated parts must always be reused or replaced as an assembly.

Preparation for removal and disassembly


4. During disassembly, clean all of the parts and place them in trays in the order of disassembly.

This will speed up assembly and allow for the correct installation of all parts.

5. Keep all parts away from any source of fire.

    Important information
    ...

    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Other materials:

    Installing the front brake master cylinder
    1. Install: Brake master cylinder "1" Brake master cylinder holder "2" NOTE: Install the brake master cylinder holder with the arrow mark "a" pointing forward. Align the end of the brake master cylinder holder with the punch mark "b" on the handlebar. First, tighten the front bo ...

    Storage
    Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. NOTICE Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and ...

    Checking the rear brake caliper
    1. Check: Brake caliper piston "1" Rust/scratches/wear Replace the brake caliper piston. Brake caliper cylinder "2" Scratches/wear Replace the brake caliper assembly. Brake caliper body "3" Cracks/damage   Replace the brake caliper assembly. Brake fluid deli ...

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