The following procedure applies to both of the front fork legs.
WARNING
|
NOTE:
When assembling the front fork leg, be sure to replace the following parts:
Before assembling the front fork leg, make sure all of the components are clean.
1. Install:
CAUTION: Allow the damper rod to slide slowly down the inner tube until it protrudes from the bottom of the inner tube. Be careful not to damage the inner tube. |
2. Lubricate:
3. Tighten:
NOTE:
While holding the damper rod with the damper
rod holder "2" and T-handle "3", tighten the
damper rod bolt.
4. Install:
5. Install:
CAUTION: Make sure the numbered side of the oil seal faces up. |
NOTE:
6. Install:
NOTE:
Adjust the oil seal clip so that it fits into the outer tube's groove.
7. Install:
8. Fill:
CAUTION:
|
9. After filling the front fork leg, slowly stroke the inner tube "1" up and down (at least ten times) to distribute the fork oil.
NOTE:
Be sure to stroke the inner tube slowly because the fork oil may spurt out.
10.Before measuring the fork oil level, wait ten minutes until the oil has settled and the air bubbles have dispersed.
NOTE:
Be sure to bleed the front fork leg of any residual air.
11.Measure:
Front fork leg oil level "a"
(from the top of the inner tube, with the inner
tube fully compressed and without the fork
spring)
Out of specification Correct.
12.Install:
NOTE:
Install the spring with the smaller pitch "a" facing
up.
13.Install:
NOTE:
For your safety - pre-operation checks
Inspect your vehicle each time you use it to make sure the vehicle is in safe
operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner's Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of
...
Replacing the fuses
Replacing the fuses
Fuse box
Spare fuse
Headlight fuse
Signaling system fuse
Ignition fuse
Radiator fan fuse
Main fuse
The fuse box is located under the rider
seat.
If a fuse is blown, replace it as follows.
Turn the key to "OFF" and turn off
the electrical circuit i ...
Checking the engine oil level
1. Stand the vehicle on a level surface.
NOTE:
Place the vehicle on a suitable stand.
Make sure the vehicle is upright.
2. Start the engine, warm it up for several minutes,
and then turn it off.
3. Check:
Engine oil level
The engine oil level should be between the
minimum level ...