1. Lubricate:
2. Install:
2. Swingarm
A. Left side
B. Right side
3. Install:
a. Install, and then fully turn in the swingarm adjusting collar so that it contacts the frame.
b. Install the swingarm, pivot shaft, washer and pivot shaft nut.
NOTE:
Temporarily tighten the pivot shaft nut.
c. Turn the swingarm adjusting collar out to tighten it and so that it contacts the dust cover on the swingarm.
d. Tighten the pivot shaft nut.
e. Check the swingarm side play.
Refer to "REMOVING THE SWINGARM" on page 4-61.
4. Install:
5. Adjust:
Installing the piston and cylinder
1. Install:
Top ring "1"
2nd ring "2"
Oil ring expander "3"
Lower oil ring rail "4"
Upper oil ring rail "5"
NOTE:
Be sure to install the piston rings so that the
manufacturer marks or numbers face up.
2. Install:
Piston "1"
Piston pin "2"
Piston pin clips "3"
NOTE:
...
Replacing the front brake pads
NOTE:
When replacing the brake pads, it is not necessary
to disconnect the brake hose or disassemble
the brake caliper.
1. Measure:
Brake pad wear limit "a"
Out of specification Replace
the brake
pads as a set.
2. Install:
Brake pad support
Brake pad spring
Brake pads ...
Checking the primary driven gear
1. Check:
Primary driven gear "1"
Damage/wear Replace the
primary drive
gear and clutch housing as a set.
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set.
...