Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Checking the speed sensor
    1. Check: Speed sensor output voltage Out of specification → Replace. a. Connect the pocket tester (DC 20 V) to the speed sensor coupler (wire harness end) as shown. Positive tester probe gray "1" Negative tester probe gray/black "2" b. Set the main switch to "ON". c. ...

    Replacing the air filter element and cleaning the check hose
    The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element more frequently if you are riding in unusually wet or dusty areas. In addition, the air filter check hose must be ...

    Checking the swingarm
    1. Check: Swingarm Bends/cracks/damage   Replace. 2. Check: Pivot shaft Roll the pivot shaft on a flat surface. Bends Replace. WARNINGDo not attempt to straighten a bent pivot shaft. 3. Wash: Pivot shaft Washer Swingarm adjusting collar Du ...

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