Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Checking the fuel sender
    1. Drain the fuel from the fuel tank. 2. Check: Fuel sender resistance Out of specification → Replace the fuel sender. a. Connect the pocket tester ( × 10) to the fuel sender coupler as shown. Positive tester probe sky blue "1" Negative tester probe orange/white " ...

    Throttle position sensor
    1. Check: Throttle position sensor a. Connect the digital circuit tester to the terminals of the throttle body sensor assembly coupler as shown. Positive tester probe → gray/red terminal "1" Negative tester probe → gray/black terminal "2" b. Measure the throttle pos ...

    Installing the front fork legs
    The following procedure applies to both of the front fork legs. 1. Install: Front fork leg Temporarily tighten the upper and lower bracket pinch bolts. NOTE: Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket. 2. Tighten: Lower br ...

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