Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Removing the front fork legs
    The following procedure applies to both of the front fork legs. 1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Loosen: Handlebar pinch bolt "1" Handlebar bolt "2" Upper bracket ...

    Adjusting the throttle cable free play
    Throttle cable free play The throttle cable free play should measure 3.0-5.0 mm (0.12-0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if necessary, adjust it as follows. TIP The engine idling speed must be correctly adjusted before checkin ...

    Assembling the crankcase
    1. Thoroughly clean all the gasket mating surfaces and crankcase mating surfaces. 2. Apply: Sealant (onto the crankcase mating surfaces) NOTE: Do not allow any sealant to come into contact with the oil gallery. 3. Install: Right crankcase NOTE: Turn the shift drum segment ...

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