Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Installing the exhaust assembly
    1. Install: Exhaust assembly "1" Exhaust pipe nuts "2" Exhaust assembly bolts "3" "4" NOTE: Do not fully tighten the nuts and bolts. 2. Tighten: Exhaust pipe nuts "2" Exhaust assembly bolt "4" Exhaust assembly bolt "3" ...

    General maintenance and lubrication chart
    TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years change the brake fluid. Replace the brake hoses every four ye ...

    Removing the generator
    1. Remove: Generator rotor nut "1" Washer NOTE: While holding the generator rotor "2" with the sheave holder "3", loosen the generator rotor nut. Do not allow the sheave holder to touch the projection on the generator rotor. 2. Remove: Generator rotor "1" (with the ...

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