Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Supporting the motorcycle
    Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A ...

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. Before refueling, turn off the engine and be sure that no on ...

    Installing the shift forks and shift drum assembly
    1. Install: Shift fork-L "1" Shift fork-C "2" Shift fork-R "3" Shift drum assembly "4" Springs Shift fork guide bar "5" NOTE: The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L". 2. Check: Tr ...

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