Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Checking the starter motor operation
    1. Check: Starter motor operation Does not operate → Perform the electric starting system troubleshooting, starting with step 4. Refer to "TROUBLESHOOTING" on page 8-9. a. Connect the positive battery terminal "1" and starter motor lead "2" with a jumper lead "3". W ...

    Adjusting the rear disc brake
    1. Check: Brake pedal position (distance "a" from the center of the rider footrest to the center of the brake pedal) Out of specification Adjust. 2. Adjust: Brake pedal position a. Loosen the locknut "1". b. Remove the cotter pin "2", washer "3", and pin "4". c. Turn t ...

    Checking the fuel pressure
    1. Check: Pressure regulator operation a. Remove the fuel hose connector cover "1" and disconnect the fuel hose "2" from the fuel pump. CAUTION:Although the fuel has been removed from the fuel tank, be careful when removing the fuel hose, since there may be fuel remaining i ...

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