Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. Check: Pressure plate Cracks/damage Replace. Checking the clutch push lever and short clutch push ...

    Air induction system
    1. Air induction system hose (air filter case to reed valve assembly) 2. Air induction system reed valve assembly 3. Air induction system hose (reed valve assembly to exhaust pipe) Checking the air induction system Air injection The air induction system burns unburned exhaust gases b ...

    Cleaning the air filter element
    NOTE: There is a check hose "1" at the bottom of the air filter case. If dust and/or water collects in this hose, clean the air filter element and air filter case. 1. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Fuel tank Refer to "FUEL TANK" on page ...

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