Yamaha YZF-R125 Service Manual: Installing the water pump

1. Install:

  • Water pump assembly "1"
  • O-rings "2"

NOTE:

  • Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt.
  • Lubricate the O-rings with a thin coat of lithiumsoap- based grease.

Installing the water pump


2. Fill:

  • Cooling system (with the specified amount of the recommended coolant)

Refer to "CHANGING THE COOLANT" on page 3-15.

3. Check:

Cooling system Leaks Repair or replace the faulty
part.

4. Measure:

Radiator cap opening pressure Below the specified pressure
Replace the radiator cap.

Refer to "CHECKING THE RADIATOR" on page 6-3.

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Fuel system
    ...

    Other materials:

    Checking the throttle body joint and air filter case joint
    1. Remove: Right lower side cowling Left lower side cowling Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Throttle body joint "1" Air filter case joint "2" Cracks/damage Replace. 3. Install: Right lower side cowling Left lower side cowling Refer to "GENERAL CHAS ...

    Checking and lubricating the cables
    The following procedure applies to all of the inner and outer cables. WARNINGDamaged outer cable may cause the cable to corrode and interfere with its movement. Replace damaged outer cable and inner cables as soon as possible. 1. Check: Outer cable Damage Replace. 2 ...

    Adjusting the clutch cable free play
    1. Check: Clutch cable free play "a" Out of specification Adjust. 2. Adjust: Clutch cable free play a. Pull back the rubber cover "1" b. Loosen the locknut "2". c. Turn the adjusting bolt "3" in direction "a" or "b" until the specified clutch cable free play is obtained. ...

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