Yamaha YZF-R125 Service Manual: Installing the thermostat

1. Install:

  • Thermostat

NOTE:

Install the thermostat with its breather hole "a" facing up.


2. Install:

  • Copper washer

  • Coolant temperature sensor

CAUTION:

Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact.

3. Fill:

  • Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.

4. Check:

  • Cooling system Leaks Repair or replace any
    faulty part.

5. Measure:

  • Radiator cap opening pressure Below the specified pressure 
    Replace the radiator cap.

    Refer to "CHECKING THE RADIATOR" on page 6-3.

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. ...

    Water pump
    ...

    Other materials:

    Installing the valves
    The following procedure applies to all of the valves and related components. 1. Deburr: Valve stem end (with an oil stone) 2. Lubricate: Valve stem "1" Valve stem seal "2" (with the recommended lubricant) 3. Install: Lower spring seat "1" Valve stem seal "2" V ...

    Replacing the rear brake pads
    NOTE: When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper. 1. Remove: Brake pads Brake pad spring NOTE: To remove the inner brake pad "1", push down on the brake caliper bracket so that there is space to remove the brake pa ...

    Bleeding the hydraulic brake system
    WARNINGBleed the hydraulic brake system whenever: the system is disassembled. a brake hose is loosened, disconnected or replaced. the brake fluid level is very low. brake operation is faulty. NOTE: Be careful not to spill any brake fluid or allow th ...

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