Yamaha YZF-R125 Service Manual: Installing the thermostat

1. Install:

  • Thermostat

NOTE:

Install the thermostat with its breather hole "a" facing up.


2. Install:

  • Copper washer

  • Coolant temperature sensor

CAUTION:

Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact.

3. Fill:

  • Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.

4. Check:

  • Cooling system Leaks Repair or replace any
    faulty part.

5. Measure:

  • Radiator cap opening pressure Below the specified pressure 
    Replace the radiator cap.

    Refer to "CHECKING THE RADIATOR" on page 6-3.

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. ...

    Water pump
    ...

    Other materials:

    Removing the rear wheel (disc)
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Elevate: Rear wheel NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. 3. Remove: Rear brake caliper NOTE: ...

    Checking the spark plug
    1. Remove: Right side cover Refer to "GENERAL CHASSIS" on page 4-1. 2. Disconnect: Spark plug cap 3. Remove: Spark plug CAUTION:Before removing the spark plug, blow away any dirt accumulated in the spark plug well with compressed air to prevent it from falling ...

    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic clutch operation. 2. Check: Bearing Damage/wear Replace the bearing and clutch housin ...

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