Yamaha YZF-R125 Service Manual: Checking the radiator

1. Check:

Radiator fins obstruction clean.


Apply compressed air to the rear of the radiator.

Damage  repair or replace.


NOTE:

Straighten any flattened fins with a thin, flat-head screwdriver.

Checking the radiator


2. Check:

  • Radiator hoses Cracks/damage Replace.

3. Measure:

  • Radiator cap opening pressure Below the specified pressure
    Replace the radiator cap.

a. Install the radiator cap tester "1" and radiator cap tester adapter "2" to the radiator cap "3".


Checking the radiator


b. Apply the specified pressure for ten seconds and make sure there is no drop in pressure.

4. Check:

  • Radiator fan Damage Replace.


    Malfunction Check and repair.


    Refer to "COOLING SYSTEM" on page 8-25.

    Radiator
    ...

    Installing the radiator
    1. Fill: Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15. 2. Check: Cooling system Leaks Repair or replace any ...

    Other materials:

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

    Checking the clutch springs
    The following procedure applies to all of the clutch springs. 1. Check: Clutch spring Damage Replace the clutch springs as a set. 2. Measure: Clutch spring free length "a" Out of specification Replace the clutch springs as a set. ...

    Installing the piston and cylinder
    1. Install: Top ring "1" 2nd ring "2" Oil ring expander "3" Lower oil ring rail "4" Upper oil ring rail "5" NOTE: Be sure to install the piston rings so that the manufacturer marks or numbers face up. 2. Install: Piston "1" Piston pin "2" Piston pin clips "3" NOTE: ...

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