Yamaha YZF-R125 Service Manual: Assembling the rear brake caliper

Checking the rear brake caliper

1. Check: Brake caliper piston "1" Rust/scratches/wear Replace the brake caliper piston. Brake caliper cylinder "2" Scratches/wear Replace the brake caliper assembly. Brake ...

Installing the rear brake caliper

1. Install: Brake caliper "1" Copper washers Brake hose "2" Union bolt "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ...

Other materials:

Assembling the main axle and drive axle
1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends "b" are positioned at the axle spline groove "c". 2. Install: 2nd pinion gear "1" NO ...

Checking the bulbs and bulb sockets
NOTE: Do not check any of the lights that use LEDs. Check each bulb and bulb socket for damage or wear, proper connections, and also for continuity between the terminals. Damage/wear  Repair or replace the bulb, bulb socket or both. Improperly connected Properly connect. No c ...

Checking the cylinder and piston
1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Measure cylinder bore "C" with the cylinder bore gauge. NOTE: Measure cylinder bore "C" by takin ...