Yamaha YZF-R125 Service Manual: Assembling the rear brake caliper

Yamaha YZF-R125 Service Manual / Chassis / Rear brake / Assembling the rear brake caliper

WARNING
  • Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid.
  • Never use solvents on internal brake components as they will cause the brake caliper piston dust seal and piston seal to swell and distort.
  • Whenever a brake caliper is disassembled, replace the brake caliper piston dust seal and piston seal.

    Checking the rear brake caliper
    1. Check: Brake caliper piston "1" Rust/scratches/wear Replace the brake caliper piston. Brake caliper cylinder "2" Scratches/wear Replace the brake caliper assembly. Brake ...

    Installing the rear brake caliper
    1. Install: Brake caliper "1" Copper washers Brake hose "2" Union bolt "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ...

    Other materials:

    Troubleshooting
    Any of the following fail to light: headlight, high beam indicator light, taillight, license plate light, auxiliary light or meter light. NOTE: Before troubleshooting, remove the following part(s): 1. Seats 2. Fuel tank ...

    Installing the drive chain
    1. Lubricate: Drive chain Master link 2. Install: Drive sprocket Drive sprocket retainer bolts 3. Install: Master link O-rings Master link plate Master link clip "1" CAUTION: The closed end of the master link clip must face in the direction of drive ch ...

    Installing the shift forks and shift drum assembly
    1. Install: Shift fork-L "1" Shift fork-C "2" Shift fork-R "3" Shift drum assembly "4" Springs Shift fork guide bar "5" NOTE: The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L". 2. Check: Tr ...

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