Yamaha YZF-R125 Service Manual: Checking the thermostat

1. Check:

  • Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace.

a. Suspend the thermostat "1" in a container "2" filled with water.

b. Slowly heat the water "3".

c. Place a thermometer "4" in the water.

d. While stirring the water, observe the thermostat and thermometer's indicated temperature.

Checking the thermostat


A. Fully closed

B. Fully open

NOTE:

If the accuracy of the thermostat is in doubt, replace it. A faulty thermostat could cause serious overheating or overcooling.

2. Check:

  • Thermostat cover Cracks/damage Replace.

3. Check:

  • Radiator inlet hose Cracks/damage  Replace.

    Thermostat
    ...

    Installing the thermostat
    1. Install: Thermostat NOTE: Install the thermostat with its breather hole "a" facing up. 2. Install: Copper washer Coolant temperature sensor CAUTION:Use extreme care when ...

    Other materials:

    Checking the bulbs and bulb sockets
    NOTE: Do not check any of the lights that use LEDs. Check each bulb and bulb socket for damage or wear, proper connections, and also for continuity between the terminals. Damage/wear  Repair or replace the bulb, bulb socket or both. Improperly connected Properly connect. No c ...

    Installing the starter clutch
    1. Install: Starter clutch assembly Starter clutch bolts "1" NOTE: While holding the generator rotor "2" with the sheave holder "3", tighten the starter clutch bolts. Do not allow the sheave holder to touch the projection on the generator rotor. Stake the end "a" of each start ...

    Setting the normal mode
    NOTE: The engine speed, coolant temperature, and fault code, if detected, can be displayed on the LCD of the FI diagnostic tool when the tool is connected to the vehicle and is set to the normal mode. 1. Set the main switch to "OFF" and the engine stop switch to "". 2. Disconnect the self- ...

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