1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Replacement parts
Lock washers/plates and cotter pinsAdjusting the exhaust gas volume
NOTE:
Be sure to set the CO density level to standard,
and then adjust the exhaust gas volume.
1. Remove:
Rider seat
Refer to "GENERAL CHASSIS" on page 4-1.
2. Set the main switch to "OFF".
3. Disconnect:
Self-diagnosis signal connector "1"
4. Connect:
FI diagnostic tool "2 ...
Adjusting the clutch cable free play
1. Check:
Clutch cable free play "a"
Out of specification Adjust.
2. Adjust:
Clutch cable free play
a. Pull back the rubber cover "1"
b. Loosen the locknut "2".
c. Turn the adjusting bolt "3" in direction "a" or
"b" until the specified clutch cable free play is
obtained.
...
Checking the ignition spark gap
1. Check:
Ignition spark gap
Out of specification Perform the
ignition
system troubleshooting, starting with step 5.
Refer to "TROUBLESHOOTING" on page
8-3.
NOTE:
If the ignition spark gap is within specification,
the ignition system circuit is operating normally.
a. Disconnect the spa ...