Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings

1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Gaskets, oil seals and o-rings


  1. Oil
  2. Lip
  3. Spring
  4. Grease
    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Lock washers/plates and cotter pins
    After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. ...

    Other materials:

    Installing the fuel hose
    1. Install: Fuel hose Fuel hose connector cover CAUTION:When installing the fuel hose, make sure that it is securely connected, and that the fuel hose connector cover is in the correct position, otherwise the fuel hose will not be properly installed. NOTE: W ...

    Starting the engine
    In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met: The transmission is in the neutral position. The transmission is in gear with the clutch lever pulled and the sidestand up. 1. Turn the key to "ON" and make sure ...

    Faulty lighting or signaling system
    Headlight does not come on - Wrong headlight bulb - Too many electrical accessories - Hard charging - Incorrect connection - Improperly grounded circuit - Poor contacts (main or light switch) - Burnt-out headlight bulb Headlight bulb burnt out - Wrong headlight bulb - Faulty battery - Fau ...

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