Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings
1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.
- Oil
- Lip
- Spring
- Grease
Replacement parts
Use only genuine Yamaha parts for all replacements.
Use oil and grease recommended by
Yamaha for all lubrication jobs. Other brands
may be similar in function and appearance, but
inferior in qua ...
Lock washers/plates and cotter pins
After removal, replace all lock washers/plates
"1" and cotter pins. After the bolt or nut has been
tightened to specification, bend the lock tabs
along a flat of the bolt or nut.
...
Other materials:
Periodic maintenance and lubrication chart
NOTE:
The annual checks must be performed every year, except if a
kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting
from 6000 km (3500 mi).
Items marked with an asterisk s ...
Checking the fuel line
1. Remove:
Left side panel
Refer to "GENERAL CHASSIS" on page 4-1.
2. Lift the fuel tank. (Do not disconnect the fuel
hose, drain hose
3. Check:
Fuel hose "1"
Cracks/damage → Replace.
Loose connection Connect properly.
4. Install:
Fuel tank
Refer to "FUEL TANK" on pa ...
Installing the shift forks and shift drum assembly
1. Install:
Shift fork-L "1"
Shift fork-C "2"
Shift fork-R "3"
Shift drum assembly "4"
Springs
Shift fork guide bar "5"
NOTE:
The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: "R", "C", "L".
2. Check:
Tr ...