Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings
1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.
- Oil
- Lip
- Spring
- Grease
Replacement parts
Use only genuine Yamaha parts for all replacements.
Use oil and grease recommended by
Yamaha for all lubrication jobs. Other brands
may be similar in function and appearance, but
inferior in qua ...
Lock washers/plates and cotter pins
After removal, replace all lock washers/plates
"1" and cotter pins. After the bolt or nut has been
tightened to specification, bend the lock tabs
along a flat of the bolt or nut.
...
Other materials:
Checking the ignition spark gap
1. Check:
Ignition spark gap
Out of specification Perform the
ignition
system troubleshooting, starting with step 5.
Refer to "TROUBLESHOOTING" on page
8-3.
NOTE:
If the ignition spark gap is within specification,
the ignition system circuit is operating normally.
a. Disconnect the spa ...
Installing the front brake caliper
1. Install:
Brake caliper "1"
(temporarily)
Copper washers "2"
Brake hose "3"
Brake hose union bolt "4"
WARNINGProper brake hose routing is essential to
insure
safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-33.
CAUTION:
Install the brake ...
Disassembling the front fork legs
The following procedure applies to both of the
front fork legs.
1. Remove:
Rubber cap
Clip "1"
Front fork cap "2"
(with O-ring)
Fork spring
NOTE:
Push the front fork cap in the direction of the arrow
shown in the illustration to remove the clip.
2. Drain:
Fork oil
NOTE ...