Yamaha YZF-R125 Service Manual: Gaskets, oil seals and o-rings

1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.

Gaskets, oil seals and o-rings


  1. Oil
  2. Lip
  3. Spring
  4. Grease
    Replacement parts
    Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in qua ...

    Lock washers/plates and cotter pins
    After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. ...

    Other materials:

    Cast wheels
    To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. ...

    Checking the piston rings
    1. Measure: Piston ring side clearance Out of specification Replace the piston and piston rings as a set. NOTE: Before measuring the piston ring side clearance, eliminate any carbon deposits from the piston ring grooves and piston rings. 2. Install: Piston ring (into the cylind ...

    Removing the throttle body
    1. Extract the fuel in the fuel tank through the fuel tank filler hole with a pump. 2. Disconnect: Fuel hose WARNINGCover the fuel hose connections with a cloth when disconnecting them. Residual pressure in the fuel lines could cause fuel to spurt out when removing the h ...

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