Yamaha YZF-R125 Service Manual: Lock washers/plates and cotter pins

After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.

Lock washers/plates and cotter pins


    Gaskets, oil seals and o-rings
    1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2. During reassembly, properly oil all mating parts and be ...

    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based ...

    Other materials:

    Ecu self-diagnostic function
    The ECU is equipped with a self-diagnostic function in order to ensure that the fuel injection system is operating normally. If this function detects a malfunction in the system, it immediately operates the engine under substitute characteristics and illuminates the engine trouble warning li ...

    Checking the diode
    1. Check: Diode Out of specification Replace. NOTE: The pocket tester or the analog pocket tester readings are shown in the following table. a. Disconnect the diode from the wire harness. b. Connect the pocket tester ( × 1) to the diode terminals as shown. c. Check the diod ...

    Checking the valves and valve guides
    The following procedure applies to all of the valves and valve guides. 1. Measure: Valve-stem-to-valve-guide clearance Out of specification Replace the valve guide. Valve-stem-to-valve-guide clearance = Valve guide inside diameter "a" - Valve stem diameter "b" 2. Replace: ...

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