The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.
Assembling the crankcase
1. Thoroughly clean all the gasket mating surfaces
and crankcase mating surfaces.
2. Apply:
Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
Right crankcase
NOTE:
Turn the shift drum segment ...
Checking the shift forks
The following procedure applies to all of the shift
forks.
1. Check:
Shift fork cam follower "1"
Shift fork pawl "2"
Bends/damage/scoring/wear
Replace the
shift fork.
2. Check:
Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends Replace. ...
Installing the engine
1. Install:
Engine "1"
Engine mounting bolt (rear lower side) "2"
Engine mounting nut (rear lower side) "3"
Engine mounting bolt (rear upper side) "4"
Engine mounting nut (rear upper side) "5"
Engine mounting bolt (front side) "6"
Engine mounting nut (front side) "7"
NOTE:
Do not ...