Yamaha YZF-R125 Service Manual: Checking the connections
Check the leads, couplers, and connectors for stains, rust, moisture, etc.
1. Disconnect:
- Lead
- Coupler
- Connector
2. Check:
- Lead
- Coupler
- Connector
Moisture → Dry with an air blower.
Rust/stains → Connect and disconnect several times.
3. Check:
- All connections
Loose connection → Connect properly.
NOTE:
If the pin "1" on the terminal is flattened, bend it up.
4. Connect:
- Lead
- Coupler
- Connector
NOTE:
Make sure all connections are tight.
5. Check:
- Continuity
(with the pocket tester)
NOTE:
If there is no continuity, clean the terminals.
When checking the wire harness, perform steps (1) to (3).
As a quick remedy, use a contact revitalizer available at most part stores.
Circlips
Before reassembly, check all circlips carefully
and replace damaged or distorted circlips. Always
replace piston pin clips after one use.
When installing a circlip "1", make sure the
sharp-edged ...
Special tools
The following special tools are necessary for complete and accurate tune-up
and assembly. Use only
the appropriate special tools as this will help prevent damage caused by the use
of inappropriat ...
Other materials:
Ignition circuit cut-off system
The ignition circuit cut-off system (comprising
the sidestand switch, clutch
switch and neutral switch) has the following
functions.
It prevents starting when the transmission
is in gear and the sidestand
is up, but the clutch lever is
not pulled.
It prevents starting when the t ...
Adjusting the clutch lever free play
Adjusting the clutch lever free play
Clutch lever free play adjusting bolt
Clutch lever free play
The clutch lever free play should measure
10.0-15.0 mm (0.39-0.59 in) as
shown. Periodically check the clutch lever
free play and, if necessary, adjust it
as follows.
Slide the ...
Disassembling the front wheel
1. Remove:
Oil seal
Wheel bearings
a. Clean the surface of the front wheel hub.
b. Remove the oil seal "1" with a flat-head
screwdriver.
NOTE:
To prevent damaging the wheel, place a rag "2"
between the screwdriver and the wheel surface.
c. Remove the wheel bearings "3" with a ge ...