Yamaha YZF-R125 Service Manual: Checking the connections
Check the leads, couplers, and connectors for stains, rust, moisture, etc.
1. Disconnect:
- Lead
- Coupler
- Connector
2. Check:
- Lead
- Coupler
- Connector
Moisture → Dry with an air blower.
Rust/stains → Connect and disconnect several times.
3. Check:
- All connections
Loose connection → Connect properly.
NOTE:
If the pin "1" on the terminal is flattened, bend it up.
4. Connect:
- Lead
- Coupler
- Connector
NOTE:
Make sure all connections are tight.
5. Check:
- Continuity
(with the pocket tester)
NOTE:
If there is no continuity, clean the terminals.
When checking the wire harness, perform steps (1) to (3).
As a quick remedy, use a contact revitalizer available at most part stores.
Circlips
Before reassembly, check all circlips carefully
and replace damaged or distorted circlips. Always
replace piston pin clips after one use.
When installing a circlip "1", make sure the
sharp-edged ...
Special tools
The following special tools are necessary for complete and accurate tune-up
and assembly. Use only
the appropriate special tools as this will help prevent damage caused by the use
of inappropriat ...
Other materials:
Protective apparel
The majority of fatalities from motorcycle
accidents are the result of head injuries.
The use of a safety helmet is the
single most critical factor in the prevention
or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotecte ...
Troubleshooting details
This section describes the measures per fault code number displayed on the FI
diagnostic tool. Check
and service the items or components that are the probable cause of the
malfunction following the order
given.
After the check and service of the malfunctioning part have been completed,
re ...
Assembling the main axle and drive axle
1. Install:
Toothed washer "1"
Circlip "2"
NOTE:
Be sure to install the circlip so that its sharp
edge "a" is facing away from the toothed washer
and gear.
Be sure the circlip ends "b" are positioned at
the axle spline groove "c".
2. Install:
2nd pinion gear "1"
NO ...