Yamaha YZF-R125 Service Manual: Checking the connections
Check the leads, couplers, and connectors for stains, rust, moisture, etc.
1. Disconnect:
- Lead
- Coupler
- Connector
2. Check:
- Lead
- Coupler
- Connector
Moisture → Dry with an air blower.
Rust/stains → Connect and disconnect several times.
3. Check:
- All connections
Loose connection → Connect properly.
NOTE:
If the pin "1" on the terminal is flattened, bend it up.
4. Connect:
- Lead
- Coupler
- Connector
NOTE:
Make sure all connections are tight.
5. Check:
- Continuity
(with the pocket tester)
NOTE:
If there is no continuity, clean the terminals.
When checking the wire harness, perform steps (1) to (3).
As a quick remedy, use a contact revitalizer available at most part stores.
Circlips
Before reassembly, check all circlips carefully
and replace damaged or distorted circlips. Always
replace piston pin clips after one use.
When installing a circlip "1", make sure the
sharp-edged ...
Special tools
The following special tools are necessary for complete and accurate tune-up
and assembly. Use only
the appropriate special tools as this will help prevent damage caused by the use
of inappropriat ...
Other materials:
Assembling the front fork legs
The following procedure applies to both of the
front fork legs.
WARNING
Make sure the oil levels in both front fork
legs are equal.
Uneven oil levels can result in poor handling
and a loss of stability.
NOTE:
When assembling the front fork leg, be sure to
rep ...
Checking the water pump
1. Check:
Water pump housing cover
Water pump housing
Cracks/damage Replace.
Impeller shaft
Cracks/damage/wear Replace.
Bearing
Rough movement Replace.
Radiator outlet hose
Cracks/damage Replace.
...
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication
chart.
Place a stand under the engine to
raise the front wheel off the
ground. WARNING! To ...