Yamaha YZF-R125 Service Manual: Checking the connections
Check the leads, couplers, and connectors for stains, rust, moisture, etc.
1. Disconnect:
- Lead
- Coupler
- Connector
2. Check:
- Lead
- Coupler
- Connector
Moisture → Dry with an air blower.
Rust/stains → Connect and disconnect several times.
3. Check:
- All connections
Loose connection → Connect properly.
NOTE:
If the pin "1" on the terminal is flattened, bend it up.
4. Connect:
- Lead
- Coupler
- Connector
NOTE:
Make sure all connections are tight.
5. Check:
- Continuity
(with the pocket tester)
NOTE:
If there is no continuity, clean the terminals.
When checking the wire harness, perform steps (1) to (3).
As a quick remedy, use a contact revitalizer available at most part stores.
Circlips
Before reassembly, check all circlips carefully
and replace damaged or distorted circlips. Always
replace piston pin clips after one use.
When installing a circlip "1", make sure the
sharp-edged ...
Special tools
The following special tools are necessary for complete and accurate tune-up
and assembly. Use only
the appropriate special tools as this will help prevent damage caused by the use
of inappropriat ...
Other materials:
Checking the camshaft
1. Check:
Camshaft lobes
Blue discoloration/pitting/scratches
Replace
the camshaft.
2. Measure:
Camshaft lobe dimensions "a" and "b"
Out of specification Replace
the camshaft.
3. Check:
Camshaft oil passage
Obstruction Blow out with
compressed air. ...
Checking the throttle body joint and air filter case joint
1. Remove:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Throttle body joint "1"
Air filter case joint "2"
Cracks/damage Replace.
3. Install:
Right lower side cowling
Left lower side cowling
Refer to "GENERAL CHAS ...
Installing the piston and cylinder
1. Install:
Top ring "1"
2nd ring "2"
Oil ring expander "3"
Lower oil ring rail "4"
Upper oil ring rail "5"
NOTE:
Be sure to install the piston rings so that the
manufacturer marks or numbers face up.
2. Install:
Piston "1"
Piston pin "2"
Piston pin clips "3"
NOTE:
...