Yamaha YZF-R125 Service Manual: Circlips

Before reassembly, check all circlips carefully and replace damaged or distorted circlips. Always replace piston pin clips after one use.

When installing a circlip "1", make sure the sharp-edged corner "2" is positioned opposite the thrust "3" that the circlip receives.

Circlips


    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based ...

    Checking the connections
    Check the leads, couplers, and connectors for stains, rust, moisture, etc. 1. Disconnect: Lead Coupler Connector 2. Check: Lead Coupler Connector Moisture → Dry with an ...

    Other materials:

    Troubleshooting
    Any of the following fail to light: turn signal lights, brake light or indicator lights. The horn fails to sound. The fuel gauge fails to operate. The speedometer fails to operate. NOTE: Before troubleshooting, remove the following part(s): 1. Seats 2. Fuel tank 3. Left upper ...

    Assembling the front brake caliper
    WARNING Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components as they will cause the brake caliper dust seals and piston seals to swell and distort. ...

    Checking the starter clutch
    1. Check: Starter clutch rollers "1" Starter clutch spring caps "2" Starter clutch springs "3" Damage/wear Replace the starter clutch assembly. 2. Check: Starter clutch idle gear Starter clutch gear Burrs/chips/roughness/wear Replace the defective part(s). 3. Check: ...

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