Yamaha YZF-R125 Service Manual: Installing the shift shaft

Yamaha YZF-R125 Service Manual / Engine / Shift shaft / Installing the shift shaft

1. Install:

  • Stopper lever "1"
  • Stopper lever spring "2"

NOTE:

  • Install the stopper lever spring as shown in the illustration.
  • Hook the ends of the stopper lever spring onto the stopper lever and the crankcase boss "3".
  • Mesh the stopper lever with the shift drum segment assembly.

Installing the shift shaft


2. Install:

  • Shift shaft "1"

NOTE:

Hook the end of the shift shaft spring onto the shift shaft spring stopper "2".

    Checking the shift shaft
    1. Check: Shift shaft Bends/damage/wear Replace. Shift shaft spring Damage/wear Replace. Checking the stopper lever 1. Check: Stopper lever Bends/damage Replace. Roller ...

    Balancer gear
    ...

    Other materials:

    Removing the throttle body
    1. Extract the fuel in the fuel tank through the fuel tank filler hole with a pump. 2. Disconnect: Fuel hose WARNINGCover the fuel hose connections with a cloth when disconnecting them. Residual pressure in the fuel lines could cause fuel to spurt out when removing the h ...

    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based grease. Oil bearings liberally when installing, if appropriate. CAUTION:Do not spin th ...

    Checking the fuel line
    1. Remove: Left side panel Refer to "GENERAL CHASSIS" on page 4-1. 2. Lift the fuel tank. (Do not disconnect the fuel hose, drain hose 3. Check: Fuel hose "1" Cracks/damage → Replace. Loose connection Connect properly. 4. Install: Fuel tank Refer to "FUEL TANK" on pa ...

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