Yamaha YZF-R125 Service Manual: Installing the shift shaft

Yamaha YZF-R125 Service Manual / Engine / Shift shaft / Installing the shift shaft

1. Install:

  • Stopper lever "1"
  • Stopper lever spring "2"

NOTE:

  • Install the stopper lever spring as shown in the illustration.
  • Hook the ends of the stopper lever spring onto the stopper lever and the crankcase boss "3".
  • Mesh the stopper lever with the shift drum segment assembly.

Installing the shift shaft


2. Install:

  • Shift shaft "1"

NOTE:

Hook the end of the shift shaft spring onto the shift shaft spring stopper "2".

    Checking the shift shaft
    1. Check: Shift shaft Bends/damage/wear Replace. Shift shaft spring Damage/wear Replace. Checking the stopper lever 1. Check: Stopper lever Bends/damage Replace. Roller ...

    Balancer gear
    ...

    Other materials:

    Checking and charging the battery
    WARNINGBatteries generate explosive hydrogen gas and contain electrolyte which is made of poisonous and highly caustic sulfuric acid. Therefore, always follow these preventive measures: Wear protective eye gear when handling or working near batteries. Charge batt ...

    Troubleshooting
    The ignition system fails to operate (no spark or intermittent spark). NOTE: Before troubleshooting, remove the following part(s): 1. Seats 2. Fuel tank 3. Right side cover 4. Left side panel 5. Left upper side cowling ...

    Checking the thermostat
    1. Check: Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace. a. Suspend the thermostat "1" in a container "2" filled with water. b. Slowly heat the water "3". c. Place a thermometer "4" in the water. d. While stirring the water, observe the thermostat and th ...

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