Yamaha YZF-R125 Service Manual: Checking the clutch plates

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch plates

The following procedure applies to all of the clutch plates.

1. Check:

  • Clutch plate Damage Replace the clutch
    plates as a set.

2. Measure:

  • Clutch plate warpage (with a surface plate and thickness gauge "1") Out of specification Replace
    the clutch plates as a set.

Checking the clutch plates


    Checking the friction plates
    The following procedure applies to all of the friction plates. 1. Check: Friction plate Damage/wear Replace the friction plates as a set. 2. Measure: Friction plate thickness Ou ...

    Checking the clutch springs
    The following procedure applies to all of the clutch springs. 1. Check: Clutch spring Damage Replace the clutch springs as a set. 2. Measure: Clutch spring free length "a" Out o ...

    Other materials:

    Cast wheels
    To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. ...

    Adjusting the exhaust gas volume
    NOTE: Be sure to set the CO density level to standard, and then adjust the exhaust gas volume. 1. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 2. Set the main switch to "OFF". 3. Disconnect: Self-diagnosis signal connector "1" 4. Connect: FI diagnostic tool "2 ...

    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. Excessive noise during operation Replace the primary drive gear and clutch housing as a set ...

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