Yamaha YZF-R125 Service Manual: Checking the clutch plates

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch plates

The following procedure applies to all of the clutch plates.

1. Check:

  • Clutch plate Damage Replace the clutch
    plates as a set.

2. Measure:

  • Clutch plate warpage (with a surface plate and thickness gauge "1") Out of specification Replace
    the clutch plates as a set.

Checking the clutch plates


    Checking the friction plates
    The following procedure applies to all of the friction plates. 1. Check: Friction plate Damage/wear Replace the friction plates as a set. 2. Measure: Friction plate thickness Ou ...

    Checking the clutch springs
    The following procedure applies to all of the clutch springs. 1. Check: Clutch spring Damage Replace the clutch springs as a set. 2. Measure: Clutch spring free length "a" Out o ...

    Other materials:

    Removing the front brake caliper
    NOTE: Before disassembling the brake caliper, drain the brake fluid from the entire brake system. 1. Remove: Brake hose union bolt "1" Copper washers "2" Brake hose "3" NOTE: Put the end of the brake hose into a container and pump out the brake fluid carefully. ...

    Checking the shift shaft
    1. Check: Shift shaft Bends/damage/wear Replace. Shift shaft spring Damage/wear Replace. Checking the stopper lever 1. Check: Stopper lever Bends/damage Replace. Roller turns roughly Replace the stopper lever. Stopper lever spring Damage/wear Replace. ...

    Checking the rear brake disc
    1. Remove: Rear wheel Refer to "REAR WHEEL" on page 4-12. 2. Check: Brake disc Damage/galling → Replace. 3. Measure: Brake disc deflection Out of specification → Correct the brake disc deflection or replace the brake disc. Refer to "CHECKING THE FRONT BRAKE DIS ...

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