Yamaha YZF-R125 Service Manual: Removing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Removing the front fork legs

Removing the front fork legs


Removing the front fork legs


Removing the front fork legs


The following procedure applies to both of the front fork legs.

1. Stand the vehicle on a level surface.

WARNING

Securely support the vehicle so that there is no danger of it falling over.

2. Loosen:

  • Handlebar pinch bolt "1"
  • Handlebar bolt "2"
  • Upper bracket pinch bolt "3"
  • Lower bracket pinch bolt "4"
WARNING

Before loosening the upper and lower bracket pinch bolts, support the front fork leg.

Disassembling the front fork legs


3. Remove:

  • Front fork leg
    Front fork
    ...

    Disassembling the front fork legs
    The following procedure applies to both of the front fork legs. 1. Remove: Rubber cap Clip "1" Front fork cap "2" (with O-ring) Fork spring NOTE: Push the front fork cap in the direc ...

    Other materials:

    Front wheel
    To remove the front wheel WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. Loosen the front wheel axle pinch bolt, then the wheel axle and the brake caliper bolts. Front wheel axle pinch bolt Lift the front wheel of ...

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. Check: Pressure plate Cracks/damage Replace. Checking the clutch push lever and short clutch push ...

    Installing the clutch
    1. Install: Conical spring washer "1" NOTE: Install the conical spring washer as shown in the illustration. 2. Install: Clutch housing Thrust washer "1" NOTE: Be sure to install the thrust washer so that its sharp edge "a" is facing away from the clutch boss. 3. Instal ...

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