Yamaha YZF-R125 Service Manual: Removing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Removing the front fork legs

Removing the front fork legs


Removing the front fork legs


Removing the front fork legs


The following procedure applies to both of the front fork legs.

1. Stand the vehicle on a level surface.

WARNING

Securely support the vehicle so that there is no danger of it falling over.

2. Loosen:

  • Handlebar pinch bolt "1"
  • Handlebar bolt "2"
  • Upper bracket pinch bolt "3"
  • Lower bracket pinch bolt "4"
WARNING

Before loosening the upper and lower bracket pinch bolts, support the front fork leg.

Disassembling the front fork legs


3. Remove:

  • Front fork leg
    Front fork
    ...

    Disassembling the front fork legs
    The following procedure applies to both of the front fork legs. 1. Remove: Rubber cap Clip "1" Front fork cap "2" (with O-ring) Fork spring NOTE: Push the front fork cap in the direc ...

    Other materials:

    Checking the starter clutch
    1. Check: Starter clutch rollers "1" Starter clutch spring caps "2" Starter clutch springs "3" Damage/wear Replace the starter clutch assembly. 2. Check: Starter clutch idle gear Starter clutch gear Burrs/chips/roughness/wear Replace the defective part(s). 3. Check: ...

    Installing the exhaust assembly
    1. Install: Exhaust assembly "1" Exhaust pipe nuts "2" Exhaust assembly bolts "3" "4" NOTE: Do not fully tighten the nuts and bolts. 2. Tighten: Exhaust pipe nuts "2" Exhaust assembly bolt "4" Exhaust assembly bolt "3" ...

    Checking the steering head
    1. Wash: Bearings Bearing races 2. Check: Bearings Bearing races Damage/pitting →Replace. 3. Replace: Bearings Bearing races a. Remove the bearing races from the steering head pipe with a long rod "1" and hammer. b. Remove the bearing race from the lower bracket ...

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