NOTE:
The engine speed, coolant temperature, and fault code, if detected, can be displayed on the LCD of the FI diagnostic tool when the tool is connected to the vehicle and is set to the normal mode.
1. Set the main switch to "OFF" and the engine stop switch to "
".
2. Disconnect the self-diagnosis signal connector "1", and then connect the FI diagnostic tool "2" as shown.
3. Set the main switch to "ON" and start the engine.
NOTE:
4. Stop the engine.
NOTE:
If a malfunction is detected in the system, the fault code appears on the
LCD of the FI diagnostic tool
and the "WARNING" LED (orange) comes on.

5. Set the main switch to "OFF" to cancel the normal mode.
6. Disconnect the FI diagnostic tool and connect the self-diagnosis signal connector.
Diagnostic mode
Setting the diagnostic modeInstalling the steering head
1. Lubricate:
Upper bearing
Lower bearing
Bearing races
2. Install:
Lower ring nut
Rubber washer
Upper ring nut
Lock washer
Refer to "CHECKING AND ADJUSTING
THE STEERING HEAD" on page 3-22.
3. Install:
Upper bracket
Steering stem nut
NOTE:
Temporarily tighten t ...
Installing the shift shaft
1. Install:
Stopper lever "1"
Stopper lever spring "2"
NOTE:
Install the stopper lever spring as shown in the
illustration.
Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "3".
Mesh the stopper lever with the shift drum segment
assembly. ...
Checking the crankshaft
1. Measure:
Crankshaft runout
Out of specification Replace
the crankshaft,
bearing or both.
NOTE:
Turn the crankshaft slowly.
2. Measure:
Big end side clearance
Out of specification Replace
the crankshaft.
3. Measure:
Crankshaft width
Out of specification&nbs ...