Yamaha YZF-R125 Service Manual: Assembling the front brake caliper

Yamaha YZF-R125 Service Manual / Chassis / Front brake / Assembling the front brake caliper

WARNING
  • Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid.
  • Never use solvents on internal brake components as they will cause the brake caliper dust seals and piston seals to swell and distort.
  • Whenever a brake caliper is disassembled, replace the brake caliper dust seals and piston seals.

    Checking the front brake caliper
    1. Check: Brake caliper pistons "1" Rust/scratches/wear Replace the brake caliper assembly. Brake caliper body "2" Cracks/damage Replace the brake caliper assembly. Brake f ...

    Installing the front brake caliper
    1. Install: Brake caliper "1" (temporarily) Copper washers "2" Brake hose "3" Brake hose union bolt "4" WARNINGProper brake hose routing is essential to insure safe vehi ...

    Other materials:

    Multi-function display
    Multi-function display Multi-function display "RESET/SELECT" button WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident. The multi- ...

    Removing the fuel tank
    1. Extract the fuel in the fuel tank through the fuel tank filler hole with a pump. 2. Remove: Fuel hose connector cover "1" 3. Disconnect: Fuel hose "2" CAUTION: Be sure to disconnect the fuel hose by hand. Do not forcefully disconnect the hose with tools. A ...

    Checking the front fork legs
    The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner tube as this may dangerously weaken it. 2. Measure: Spring free length "a" Out of sp ...

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