Yamaha YZF-R125 Service Manual: Assembling the front brake caliper

Yamaha YZF-R125 Service Manual / Chassis / Front brake / Assembling the front brake caliper

WARNING
  • Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid.
  • Never use solvents on internal brake components as they will cause the brake caliper dust seals and piston seals to swell and distort.
  • Whenever a brake caliper is disassembled, replace the brake caliper dust seals and piston seals.

    Checking the front brake caliper
    1. Check: Brake caliper pistons "1" Rust/scratches/wear Replace the brake caliper assembly. Brake caliper body "2" Cracks/damage Replace the brake caliper assembly. Brake f ...

    Installing the front brake caliper
    1. Install: Brake caliper "1" (temporarily) Copper washers "2" Brake hose "3" Brake hose union bolt "4" WARNINGProper brake hose routing is essential to insure safe vehi ...

    Other materials:

    Checking the horn
    1. Check: Horn resistance Out of specification Replace. a. Disconnect the horn connectors from the horn terminals. b. Connect the pocket tester ( × 1) to the horn terminals. Positive tester probe horn terminal "1" Negative tester probe horn terminal "2" c. Measure t ...

    Checking the brake fluid level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Brake fluid level Below the minimum level mark "a" → Add the recommended brake fluid to the proper level. A. Front brake B. Rear brake WA ...

    Adjusting the throttle cable free play
    NOTE: Prior to adjusting the throttle cable free play, the engine idling speed should be adjusted. 1. Check: Throttle cable free play "a" Out of specification →Adjust. 2. Remove: Right side panel Refer to "GENERAL CHASSIS" on page 4-1. 3. Adjust: Throttle cable f ...

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