Yamaha YZF-R125 Service Manual: Air induction system

Air induction system


1. Air induction system hose (air filter case to reed valve assembly) 2. Air induction system reed valve assembly

3. Air induction system hose (reed valve assembly to exhaust pipe)

Air induction system


Checking the air induction system

Air injection

The air induction system burns unburned exhaust gases by injecting fresh air (secondary air) into the exhaust port, reducing the emission of hydrocarbons. When there is negative pressure at the exhaust port, the reed valve opens, allowing secondary air to flow into the exhaust port.

The required temperature for burning the unburned exhaust gases is approximately 600 to 700 C (1112 to 1292 F).

1. Check:

  • Hoses Loose connections Connect
    properly.

    Cracks/damage Replace.


  • Cracks/damage  Replace.

2. Check:

  • Air induction system reed valve assembly operation

a. Blow air into the pipe "1" of the air induction system reed valve assembly and check that it comes out from the pipe "2".

b. Blow air into the pipe "2" of the air induction system reed valve assembly and check that it does not come out from the pipe "1".

Checking the air induction system


c. If faulty, replace the air induction system reed valve assembly.

    Installing the throttle body
    1. Install: Throttle body joint clamps NOTE: Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp. 2. Install: Throttle body joint ...

    Electrical system
    ...

    Other materials:

    Adjusting the clutch lever free play
    Adjusting the clutch lever free play Clutch lever free play adjusting bolt Clutch lever free play The clutch lever free play should measure 10.0-15.0 mm (0.39-0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. Slide the ...

    Checking the clutch springs
    The following procedure applies to all of the clutch springs. 1. Check: Clutch spring Damage Replace the clutch springs as a set. 2. Measure: Clutch spring free length "a" Out of specification Replace the clutch springs as a set. ...

    Installing the relay arm
    1. Lubricate: Spacers Bearings Oil seals Bolts (unthreaded shaft portion only) 2. Install: Bearing "1" (to the relay arm) Oil seal "2" (to the relay arm) 3. Rear shock absorber assembly 4. Relay arm 5. Connecting arm A. Left side B. Right side ...

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