Yamaha YZF-R125 Service Manual: Air induction system
1. Air induction system hose (air filter case to reed valve assembly) 2. Air induction system reed valve assembly
3. Air induction system hose (reed valve assembly to exhaust pipe)
Checking the air induction system
Air injection
The air induction system burns unburned exhaust gases by injecting fresh air (secondary air) into the exhaust port, reducing the emission of hydrocarbons. When there is negative pressure at the exhaust port, the reed valve opens, allowing secondary air to flow into the exhaust port.
The required temperature for burning the unburned exhaust gases is approximately 600 to 700 C (1112 to 1292 F).
1. Check:
- Hoses
Loose connections
Connect
properly.Cracks/damage
Replace. - Cracks/damage
Replace.
2. Check:
- Air induction system reed valve assembly operation
a. Blow air into the pipe "1" of the air induction system reed valve assembly and check that it comes out from the pipe "2".
b. Blow air into the pipe "2" of the air induction system reed valve assembly and check that it does not come out from the pipe "1".
c. If faulty, replace the air induction system reed valve assembly.
Installing the throttle body
1. Install:
Throttle body joint clamps
NOTE:
Align the projections "a" on the throttle body joint
with the slot "b" in each throttle body joint clamp.
2. Install:
Throttle body joint ...
Other materials:
Intake air temperature sensor
1. Check:
Intake air temperature sensor resistance
Out of specification Replace
the throttle
body.
a. Connect the pocket tester ( ×
1k) to the
throttle body sensor assembly coupler as
shown.
Positive tester probe
brown/white "1"
Negative tester probe
gray/black ...
Assembling the main axle and drive axle
1. Install:
Toothed washer "1"
Circlip "2"
NOTE:
Be sure to install the circlip so that its sharp
edge "a" is facing away from the toothed washer
and gear.
Be sure the circlip ends "b" are positioned at
the axle spline groove "c".
2. Install:
2nd pinion gear "1"
NO ...
Installing the clutch
1. Install:
Conical spring washer "1"
NOTE:
Install the conical spring washer as shown in the
illustration.
2. Install:
Clutch housing
Thrust washer "1"
NOTE:
Be sure to install the thrust washer so that its
sharp edge "a" is facing away from the clutch
boss.
3. Instal ...