Yamaha YZF-R125 Service Manual: Air induction system

Air induction system


1. Air induction system hose (air filter case to reed valve assembly) 2. Air induction system reed valve assembly

3. Air induction system hose (reed valve assembly to exhaust pipe)

Air induction system


Checking the air induction system

Air injection

The air induction system burns unburned exhaust gases by injecting fresh air (secondary air) into the exhaust port, reducing the emission of hydrocarbons. When there is negative pressure at the exhaust port, the reed valve opens, allowing secondary air to flow into the exhaust port.

The required temperature for burning the unburned exhaust gases is approximately 600 to 700 C (1112 to 1292 F).

1. Check:

  • Hoses Loose connections Connect
    properly.

    Cracks/damage Replace.


  • Cracks/damage  Replace.

2. Check:

  • Air induction system reed valve assembly operation

a. Blow air into the pipe "1" of the air induction system reed valve assembly and check that it comes out from the pipe "2".

b. Blow air into the pipe "2" of the air induction system reed valve assembly and check that it does not come out from the pipe "1".

Checking the air induction system


c. If faulty, replace the air induction system reed valve assembly.

    Installing the throttle body
    1. Install: Throttle body joint clamps NOTE: Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp. 2. Install: Throttle body joint ...

    Electrical system
    ...

    Other materials:

    Checking the speed sensor
    1. Check: Speed sensor output voltage Out of specification → Replace. a. Connect the pocket tester (DC 20 V) to the speed sensor coupler (wire harness end) as shown. Positive tester probe gray "1" Negative tester probe gray/black "2" b. Set the main switch to "ON". c. ...

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. Check: Pressure plate Cracks/damage Replace. Checking the clutch push lever and short clutch push ...

    Disassembling the front wheel
    1. Remove: Oil seal Wheel bearings a. Clean the surface of the front wheel hub. b. Remove the oil seal "1" with a flat-head screwdriver. NOTE: To prevent damaging the wheel, place a rag "2" between the screwdriver and the wheel surface. c. Remove the wheel bearings "3" with a ge ...

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