Yamaha YZF-R125 Service Manual: Jumps out of gear

Shift shaft

  • Incorrect shift pedal position
  • Improperly returned stopper lever

Shift forks

  • Worn shift fork

Shift drum

  • Incorrect axial play
  • Worn shift drum groove

Transmission

  • Worn gear dog
    Shift pedal does not move
    Shift shaft Improperly adjusted shift rod Bent shift shaft Shift drum and shift forks Foreign object in a shift drum groove Seized shift fork Bent shift fork guide bar Transmission ...

    Faulty clutch
    Clutch slips 1. Clutch Improperly assembled clutch Improperly adjusted clutch cable Loose or fatigued clutch spring Worn friction plate Worn clutch plate 2. Engine oil Incorrect oi ...

    Other materials:

    Installing the cylinder head
    1. Install: Cylinder head NOTE: Pass the timing chain through the timing chain cavity. 2. Tighten: Cylinder head bolts "1" Cylinder head bolts "2" NOTE: Lubricate the cylinder head bolts and washers with engine oil. Tighten the cylinder head bolts in the proper tighten ...

    Checking the steering head
    1. Wash: Bearings Bearing races 2. Check: Bearings Bearing races Damage/pitting →Replace. 3. Replace: Bearings Bearing races a. Remove the bearing races from the steering head pipe with a long rod "1" and hammer. b. Remove the bearing race from the lower bracket ...

    Checking the valve seats
    The following procedure applies to all of the valves and valve seats. 1. Eliminate: Carbon deposits (from the valve face and valve seat) 2. Check: Valve seat Pitting/wear Replace the cylinder head. 3. Measure: Valve seat width C "a" Out of specification Replace the ...

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