Yamaha YZF-R125 Service Manual: Jumps out of gear

Shift shaft

  • Incorrect shift pedal position
  • Improperly returned stopper lever

Shift forks

  • Worn shift fork

Shift drum

  • Incorrect axial play
  • Worn shift drum groove

Transmission

  • Worn gear dog
    Shift pedal does not move
    Shift shaft Improperly adjusted shift rod Bent shift shaft Shift drum and shift forks Foreign object in a shift drum groove Seized shift fork Bent shift fork guide bar Transmission ...

    Faulty clutch
    Clutch slips 1. Clutch Improperly assembled clutch Improperly adjusted clutch cable Loose or fatigued clutch spring Worn friction plate Worn clutch plate 2. Engine oil Incorrect oi ...

    Other materials:

    Checking the front brake hose
    1. Check: Brake hose "1" Cracks/damage/wear  Replace. 2. Check: Brake hose holder "2" Loose connection Tighten the holder bolt. 3. Hold the vehicle upright and apply the front brake several times. 4. Check: Brake hose Brake fluid leakage Replace the da ...

    Removing the starter clutch
    1. Remove: Starter clutch bolts "1" NOTE: While holding the generator rotor "2" with the sheave holder "3", remove the starter clutch bolts. Do not allow the sheave holder to touch the projection on the generator rotor. ...

    Troubleshooting method
    The engine operation is not normal and the engine trouble warning light comes on. 1. Check: Fault code number a. Check the fault code number displayed on the FI diagnostic tool. b. Identify the faulty system with the fault code. Refer to "Self-Diagnostic Function table". c. Identi ...

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