Yamaha YZF-R125 Service Manual: Jumps out of gear
Shift shaft
- Incorrect shift pedal position
- Improperly returned stopper lever
Shift forks
- Worn shift fork
Shift drum
- Incorrect axial play
- Worn shift drum groove
Transmission
- Worn gear dog
Shift pedal does not move
Shift shaft
Improperly adjusted shift rod
Bent shift shaft
Shift drum and shift forks
Foreign object in a shift drum groove
Seized shift fork
Bent shift fork guide bar
Transmission ...
Faulty clutch
Clutch slips
1. Clutch
Improperly assembled clutch
Improperly adjusted clutch cable
Loose or fatigued clutch spring
Worn friction plate
Worn clutch plate
2. Engine oil
Incorrect oi ...
Other materials:
Checking the primary driven gear
1. Check:
Primary driven gear "1"
Damage/wear Replace the
primary drive
gear and clutch housing as a set.
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set.
...
Installing the fuel hose
1. Install:
Fuel hose
Fuel hose connector cover
CAUTION:When installing the fuel hose, make sure
that
it is securely connected, and that the fuel
hose connector cover is in the correct position,
otherwise the fuel hose will not be properly
installed.
NOTE:
W ...
Installing the drive chain
1. Lubricate:
Drive chain
Master link
2. Install:
Drive sprocket
Drive sprocket retainer bolts
3. Install:
Master link
O-rings
Master link plate
Master link clip "1"
CAUTION:
The closed end of the master link clip must
face in the direction of drive ch ...