Yamaha YZF-R125 Service Manual: Jumps out of gear
Shift shaft
- Incorrect shift pedal position
- Improperly returned stopper lever
Shift forks
- Worn shift fork
Shift drum
- Incorrect axial play
- Worn shift drum groove
Transmission
- Worn gear dog
Shift pedal does not move
Shift shaft
Improperly adjusted shift rod
Bent shift shaft
Shift drum and shift forks
Foreign object in a shift drum groove
Seized shift fork
Bent shift fork guide bar
Transmission ...
Faulty clutch
Clutch slips
1. Clutch
Improperly assembled clutch
Improperly adjusted clutch cable
Loose or fatigued clutch spring
Worn friction plate
Worn clutch plate
2. Engine oil
Incorrect oi ...
Other materials:
Checking the friction plates
The following procedure applies to all of the friction
plates.
1. Check:
Friction plate
Damage/wear Replace the
friction plates
as a set.
2. Measure:
Friction plate thickness
Out of specification Replace
the friction
plates as a set.
NOTE:
Measure the friction plate ...
Adjusting the brake pedal free play
Adjusting the brake pedal free play
Brake pedal free play
The brake pedal free play should measure
3.5-4.5 mm (0.14-0.18 in) as
shown. Periodically check the brake
pedal free play and, if necessary, have
a Yamaha dealer adjust it.
WARNING
An incorrect brake pedal free play
in ...
Removing the starter clutch
1. Remove:
Starter clutch bolts "1"
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", remove the starter clutch
bolts.
Do not allow the sheave holder to touch the
projection on the generator rotor.
...