Yamaha YZF-R125 Service Manual: Jumps out of gear

Shift shaft

  • Incorrect shift pedal position
  • Improperly returned stopper lever

Shift forks

  • Worn shift fork

Shift drum

  • Incorrect axial play
  • Worn shift drum groove

Transmission

  • Worn gear dog
    Shift pedal does not move
    Shift shaft Improperly adjusted shift rod Bent shift shaft Shift drum and shift forks Foreign object in a shift drum groove Seized shift fork Bent shift fork guide bar Transmission ...

    Faulty clutch
    Clutch slips 1. Clutch Improperly assembled clutch Improperly adjusted clutch cable Loose or fatigued clutch spring Worn friction plate Worn clutch plate 2. Engine oil Incorrect oi ...

    Other materials:

    Checking the radiator fan motor
    1. Check: Radiator fan motor Faulty/rough movement → Replace. a. Disconnect the radiator fan motor coupler from the wire harness. b. Connect the battery (DC 12 V) as shown. Positive tester probe → blue "1" Negative tester probe → black "2" c. Measure ...

    Intake air temperature sensor
    1. Check: Intake air temperature sensor resistance Out of specification Replace the throttle body. a. Connect the pocket tester ( × 1k) to the throttle body sensor assembly coupler as shown. Positive tester probe brown/white "1" Negative tester probe gray/black ...

    Installing the front fork legs
    The following procedure applies to both of the front fork legs. 1. Install: Front fork leg Temporarily tighten the upper and lower bracket pinch bolts. NOTE: Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket. 2. Tighten: Lower br ...

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