Yamaha YZF-R125 Service Manual: Shift pedal does not move
Shift shaft
- Improperly adjusted shift rod
- Bent shift shaft
Shift drum and shift forks
- Foreign object in a shift drum groove
- Seized shift fork
- Bent shift fork guide bar
Transmission
- Seized transmission gear
- Foreign object between transmission gears
- Improperly assembled transmission
Poor medium-and-high-speed performance
Refer to "STARTING FAILURES" on page 9-1.
Engine
1. Air filter
Clogged air filter element
Fuel system
1. Fuel pump
Faulty fuel pump
Faulty gear shifting
Shifting is difficult
Refer ...
Jumps out of gear
Shift shaft
Incorrect shift pedal position
Improperly returned stopper lever
Shift forks
Worn shift fork
Shift drum
Incorrect axial play
Worn shift drum groove
Transmission
...
Other materials:
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the steering
head pipe with a long rod "1" and hammer.
b. Remove the bearing race from the lower
bracket ...
Checking the timing chain and timing chain guide
1. Check:
Timing chain
Damage/stiffness Replace the
timing
chain and camshaft sprocket as a set.
2. Check:
Timing chain guide (intake side)
Damage/wear Replace.
Checking the oil strainer
1. Check:
Oil strainer
Damage Replace.
Contaminants Clean with solvent.
...
Installing the thermostat
1. Install:
Thermostat
NOTE:
Install the thermostat with its breather hole "a"
facing up.
2. Install:
Copper washer
Coolant temperature sensor
CAUTION:Use extreme care when handling the
coolant
temperature sensor. Replace any part that
was dropped or subjected to ...