Yamaha YZF-R125 Service Manual: Faulty clutch
Clutch slips
1. Clutch
- Improperly assembled clutch
- Improperly adjusted clutch cable
- Loose or fatigued clutch spring
- Worn friction plate
- Worn clutch plate
2. Engine oil
- Incorrect oil level
- Incorrect oil viscosity (low)
- Deteriorated oil
Clutch drags
1. Clutch
- Unevenly tensioned clutch springs
- Warped pressure plate
- Bent clutch plate
- Swollen friction plate
- Bent clutch push rod
- Broken clutch boss
- Burnt primary driven gear bushing
2. Engine oil
- Incorrect oil level
- Incorrect oil viscosity (high)
- Deteriorated oil
Jumps out of gear
Shift shaft
Incorrect shift pedal position
Improperly returned stopper lever
Shift forks
Worn shift fork
Shift drum
Incorrect axial play
Worn shift drum groove
Transmission
...
Overheating
Engine
1. Clogged coolant passages
Cylinder head and piston
Heavy carbon buildup
2. Engine oil
Incorrect oil level
Incorrect oil viscosity
Inferior oil quality
Cooling system
1. ...
Other materials:
Assembling the oil pump
1. Lubricate:
Oil pump inner rotor
Oil pump outer rotor
Oil pump driven gear
(with the recommended lubricant)
2. Install:
Oil pump outer rotor
Oil pump inner rotor "1"
Oil pump driven gear
Pin "2"
NOTE:
When installing the inner rotor, align the pin "2"
in the oil pump sh ...
Checking the camshaft
1. Check:
Camshaft lobes
Blue discoloration/pitting/scratches
Replace
the camshaft.
2. Measure:
Camshaft lobe dimensions "a" and "b"
Out of specification Replace
the camshaft.
3. Check:
Camshaft oil passage
Obstruction Blow out with
compressed air. ...
Replacing the rear brake pads
NOTE:
When replacing the brake pads, it is not necessary
to disconnect the brake hose or disassemble
the brake caliper.
1. Remove:
Brake pads
Brake pad spring
NOTE:
To remove the inner brake pad "1", push down
on the brake caliper bracket so that there is
space to remove the brake pa ...