Yamaha YZF-R125 Service Manual: Faulty clutch

Clutch slips

1. Clutch

  • Improperly assembled clutch
  • Improperly adjusted clutch cable
  • Loose or fatigued clutch spring
  • Worn friction plate
  • Worn clutch plate

2. Engine oil

  • Incorrect oil level
  • Incorrect oil viscosity (low)
  • Deteriorated oil

Clutch drags

1. Clutch

  • Unevenly tensioned clutch springs
  • Warped pressure plate
  • Bent clutch plate
  • Swollen friction plate
  • Bent clutch push rod
  • Broken clutch boss
  • Burnt primary driven gear bushing

2. Engine oil

  • Incorrect oil level
  • Incorrect oil viscosity (high)
  • Deteriorated oil
    Jumps out of gear
    Shift shaft Incorrect shift pedal position Improperly returned stopper lever Shift forks Worn shift fork Shift drum Incorrect axial play Worn shift drum groove Transmission ...

    Overheating
    Engine 1. Clogged coolant passages Cylinder head and piston Heavy carbon buildup 2. Engine oil Incorrect oil level Incorrect oil viscosity Inferior oil quality Cooling system 1. ...

    Other materials:

    Special tools
    The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques. Special tools, part numbers or both may differ depending on the ...

    Installing the rear wheel (disc)
    1. Install: Rear brake disc NOTE: Tighten the brake disc bolts in stages and in a crisscross pattern. 2. Check: Rear brake disc Refer to "CHECKING THE REAR BRAKE DISC" on page 4-33. 3. Lubricate: Rear wheel axle Contact surface of rear wheel hub and rear wheel Whee ...

    Replacing the front brake pads
    NOTE: When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper. 1. Measure: Brake pad wear limit "a" Out of specification Replace the brake pads as a set. 2. Install: Brake pad support Brake pad spring Brake pads ...

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