Yamaha YZF-R125 Service Manual: Disassembling the rear brake caliper
1. Remove:
- Brake caliper piston "1"
- Brake caliper piston dust seal "2"
- Brake caliper piston seal "3"
a. Blow compressed air into the brake hose joint opening "a" to force out the piston from the brake caliper.
WARNING
- Cover the brake caliper piston with a rag.
Be careful not to get injured when the piston is expelled from the brake caliper.
- Never try to pry out the brake caliper piston.
b. Remove the brake caliper piston seal and dust seal.
Removing the rear brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of th ...
Checking the rear brake caliper
1. Check:
Brake caliper piston "1"
Rust/scratches/wear Replace the
brake
caliper piston.
Brake caliper cylinder "2"
Scratches/wear Replace the
brake caliper
assembly.
Brake ...
Other materials:
Changing the coolant
1. Remove:
Lower side cowlings
Refer to "GENERAL CHASSIS" on page 4-1.
2. Remove:
Radiator cap "1"
WARNINGA hot radiator is under pressure.
Therefore,
do not remove the radiator cap when the engine
is hot. Scalding hot fluid and steam may
be blown out, which c ...
Checking the rocker arms and rocker arm shafts
The following procedure applies to all of the
rocker arms and rocker arm shafts.
1. Check:
Rocker arm
Damage/wear Replace.
2. Check:
Rocker arm shaft
Blue discoloration/excessive wear/pitting/
scratches Replace or
check the lubrication
system.
3. Measure:
Rocke ...
Checking the clutch boss
1. Check:
Clutch boss splines
Damage/pitting/wear Replace the
clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause erratic
clutch operation.
Checking the pressure plate
1. Check:
Pressure plate
Cracks/damage Replace.
Checking the clutch push lever and short clutch push ...