Yamaha YZF-R125 Service Manual: Disassembling the rear brake caliper

Yamaha YZF-R125 Service Manual / Chassis / Rear brake / Disassembling the rear brake caliper

1. Remove:

  • Brake caliper piston "1"
  • Brake caliper piston dust seal "2"
  • Brake caliper piston seal "3"

Disassembling the rear brake caliper


a. Blow compressed air into the brake hose joint opening "a" to force out the piston from the brake caliper.

WARNING

  • Cover the brake caliper piston with a rag.

    Be careful not to get injured when the piston is expelled from the brake caliper.

  • Never try to pry out the brake caliper piston.

Disassembling the rear brake caliper


b. Remove the brake caliper piston seal and dust seal.

    Removing the rear brake caliper
    NOTE: Before disassembling the brake caliper, drain the brake fluid from the entire brake system. 1. Remove: Union bolt "1" Copper washers "2" Brake hose "3" NOTE: Put the end of th ...

    Checking the rear brake caliper
    1. Check: Brake caliper piston "1" Rust/scratches/wear Replace the brake caliper piston. Brake caliper cylinder "2" Scratches/wear Replace the brake caliper assembly. Brake ...

    Other materials:

    Assembling the front fork legs
    The following procedure applies to both of the front fork legs. WARNING Make sure the oil levels in both front fork legs are equal. Uneven oil levels can result in poor handling and a loss of stability. NOTE: When assembling the front fork leg, be sure to rep ...

    General maintenance and lubrication chart
    TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years change the brake fluid. Replace the brake hoses every four ye ...

    Checking the speed sensor
    1. Check: Speed sensor output voltage Out of specification → Replace. a. Connect the pocket tester (DC 20 V) to the speed sensor coupler (wire harness end) as shown. Positive tester probe gray "1" Negative tester probe gray/black "2" b. Set the main switch to "ON". c. ...

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