Yamaha YZF-R125 Service Manual: Checking the rear brake caliper
1. Check:
- Brake caliper piston "1"
Rust/scratches/wear
Replace the
brake caliper piston. - Brake caliper cylinder "2"
Scratches/wear
Replace the
brake caliper assembly. - Brake caliper body "3"
Cracks/damage
Replace the
brake caliper assembly. - Brake fluid delivery passages
(brake caliper body)Obstruction
Blow out with compressed air.Obstruction Blow out with compressed air.
| WARNING Whenever a brake caliper is disassembled, replace the brake caliper piston dust seals and piston seals. |
2. Check:
- Brake caliper bracket
Cracks/damage
Replace.
Disassembling the rear brake caliper
1. Remove:
Brake caliper piston "1"
Brake caliper piston dust seal "2"
Brake caliper piston seal "3"
a. Blow compressed air into the brake hose joint
opening "a" to force out the pisto ...
Assembling the rear brake caliper
WARNING
Before installation, all internal brake components
should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake components
as ...
Other materials:
Checking the front fork legs
The following procedure applies to both of the
front fork legs.
1. Check:
Inner tube
Outer tube
Bends/damage/scratches
Replace.
WARNINGDo not attempt to straighten a bent inner
tube as this may dangerously weaken it.
2. Measure:
Spring free length "a"
Out of sp ...
Overheating
Engine
1. Clogged coolant passages
Cylinder head and piston
Heavy carbon buildup
2. Engine oil
Incorrect oil level
Incorrect oil viscosity
Inferior oil quality
Cooling system
1. Coolant
Low coolant level
2. Radiator
Damaged or leaking radiator
Faulty radiator cap
...
Removing the fuel tank
1. Extract the fuel in the fuel tank through the
fuel tank filler hole with a pump.
2. Remove:
Fuel hose connector cover "1"
3. Disconnect:
Fuel hose "2"
CAUTION:
Be sure to disconnect the fuel hose by
hand. Do not forcefully disconnect the
hose with tools.
A ...