Yamaha YZF-R125 Service Manual: Checking the rear brake caliper
1. Check:
- Brake caliper piston "1"
Rust/scratches/wear
Replace the
brake caliper piston. - Brake caliper cylinder "2"
Scratches/wear
Replace the
brake caliper assembly. - Brake caliper body "3"
Cracks/damage
Replace the
brake caliper assembly. - Brake fluid delivery passages
(brake caliper body)Obstruction
Blow out with compressed air.Obstruction Blow out with compressed air.
| WARNING Whenever a brake caliper is disassembled, replace the brake caliper piston dust seals and piston seals. |
2. Check:
- Brake caliper bracket
Cracks/damage
Replace.
Disassembling the rear brake caliper
1. Remove:
Brake caliper piston "1"
Brake caliper piston dust seal "2"
Brake caliper piston seal "3"
a. Blow compressed air into the brake hose joint
opening "a" to force out the pisto ...
Assembling the rear brake caliper
WARNING
Before installation, all internal brake components
should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake components
as ...
Other materials:
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2"
Damage/pitting Replace the
shift drum assembly.
...
Circuit diagram
4. Main fuse
5. Main switch
9. Battery
14.Neutral switch
25.ECU (engine control unit)
31.Fuel sender
34.Rear brake light switch
35.Front brake light switch
37.Tail/brake light
38.Rear right turn signal light
39.Rear left turn signal light
40.Front right turn signal light
41.Front lef ...
Checking the clutch plates
The following procedure applies to all of the
clutch plates.
1. Check:
Clutch plate
Damage Replace the clutch
plates as a
set.
2. Measure:
Clutch plate warpage
(with a surface plate and thickness gauge "1")
Out of specification Replace
the clutch
plates as a set.
...