Yamaha YZF-R125 Service Manual: Checking the rear brake caliper
1. Check:
- Brake caliper piston "1"
Rust/scratches/wear
Replace the
brake caliper piston. - Brake caliper cylinder "2"
Scratches/wear
Replace the
brake caliper assembly. - Brake caliper body "3"
Cracks/damage
Replace the
brake caliper assembly. - Brake fluid delivery passages
(brake caliper body)Obstruction
Blow out with compressed air.Obstruction Blow out with compressed air.
| WARNING Whenever a brake caliper is disassembled, replace the brake caliper piston dust seals and piston seals. |
2. Check:
- Brake caliper bracket
Cracks/damage
Replace.
Disassembling the rear brake caliper
1. Remove:
Brake caliper piston "1"
Brake caliper piston dust seal "2"
Brake caliper piston seal "3"
a. Blow compressed air into the brake hose joint
opening "a" to force out the pisto ...
Assembling the rear brake caliper
WARNING
Before installation, all internal brake components
should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake components
as ...
Other materials:
Faulty clutch
Clutch slips
1. Clutch
Improperly assembled clutch
Improperly adjusted clutch cable
Loose or fatigued clutch spring
Worn friction plate
Worn clutch plate
2. Engine oil
Incorrect oil level
Incorrect oil viscosity (low)
Deteriorated oil
Clutch drags
1. Clutch
Unevenly t ...
Cable routing
Front brake light switch lead
Right handlebar switch lead
Throttle cable
Main switch
Clutch cable
Clutch switch lead
Left handlebar switch lead
Sub-wire harness
Horn
Speed sensor lead
Front brake hose
Main switch lead
Left headlight assembly lead
Right headlight asse ...
Chassis tightening torques
NOTE:
First, tighten the lower ring nut to approximately 48 Nm (4.8 m.kg,
35 ft.lb) with a torque wrench, then
loosen the lower ring nut completely.
Retighten the lower ring nut to 13 Nm (1.3 m.kg, 9.4 ft.lb) with a
torque wrench.
...