Yamaha YZF-R125 Service Manual: Faulty front fork legs

Leaking oil

- Bent, damaged or rusty inner tube

- Cracked or damaged outer tube

- Improperly installed oil seal

- Damaged oil seal lip

- Incorrect oil level (high)

- Loose damper rod assembly bolt

- Damaged damper rod assembly bolt copper washer

- Cracked or damaged front fork cap O-ring

Malfunction

- Bent or damaged inner tube

- Bent or damaged outer tube

- Damaged fork spring

- Worn or damaged outer tube bushing

- Bent or damaged damper rod

- Incorrect oil viscosity

- Incorrect oil level

    Poor braking performance
    - Worn brake pad - Worn brake disc - Air in hydraulic brake system - Leaking brake fluid - Faulty brake caliper kit - Faulty brake caliper seal - Loose union bolt - Damaged brake hose - Oil or ...

    Unstable handling
    Handlebars - Bent or improperly installed right handlebar - Bent or improperly installed left handlebar 1. Steering head components - Improperly installed upper bracket - Improperly installed low ...

    Other materials:

    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based grease. Oil bearings liberally when installing, if appropriate. CAUTION:Do not spin th ...

    Checking the rear brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder kit Damage/scratches/wear Replace. 3. Check: Brake fluid reservoir Cracks/ ...

    Checking the timing chain and timing chain guide
    1. Check: Timing chain Damage/stiffness Replace the timing chain and camshaft sprocket as a set. 2. Check: Timing chain guide (intake side) Damage/wear Replace. Checking the oil strainer 1. Check: Oil strainer Damage   Replace. Contaminants Clean with solvent. ...

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