Yamaha YZF-R125 Service Manual: Faulty front fork legs

Leaking oil

- Bent, damaged or rusty inner tube

- Cracked or damaged outer tube

- Improperly installed oil seal

- Damaged oil seal lip

- Incorrect oil level (high)

- Loose damper rod assembly bolt

- Damaged damper rod assembly bolt copper washer

- Cracked or damaged front fork cap O-ring

Malfunction

- Bent or damaged inner tube

- Bent or damaged outer tube

- Damaged fork spring

- Worn or damaged outer tube bushing

- Bent or damaged damper rod

- Incorrect oil viscosity

- Incorrect oil level

    Poor braking performance
    - Worn brake pad - Worn brake disc - Air in hydraulic brake system - Leaking brake fluid - Faulty brake caliper kit - Faulty brake caliper seal - Loose union bolt - Damaged brake hose - Oil or ...

    Unstable handling
    Handlebars - Bent or improperly installed right handlebar - Bent or improperly installed left handlebar 1. Steering head components - Improperly installed upper bracket - Improperly installed low ...

    Other materials:

    Assembling the rear brake caliper
    WARNING Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components as they will cause the brake caliper piston dust seal and piston seal to swell and distort. ...

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

    Introduction
    WARNINGDisc brake components rarely require disassembly. Therefore, always follow these preventive measures: Never disassemble brake components unless absolutely necessary. If any connection on the hydraulic brake system is disconnected, the entire brake sy ...

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