Yamaha YZF-R125 Service Manual: Faulty front fork legs

Leaking oil

- Bent, damaged or rusty inner tube

- Cracked or damaged outer tube

- Improperly installed oil seal

- Damaged oil seal lip

- Incorrect oil level (high)

- Loose damper rod assembly bolt

- Damaged damper rod assembly bolt copper washer

- Cracked or damaged front fork cap O-ring

Malfunction

- Bent or damaged inner tube

- Bent or damaged outer tube

- Damaged fork spring

- Worn or damaged outer tube bushing

- Bent or damaged damper rod

- Incorrect oil viscosity

- Incorrect oil level

    Poor braking performance
    - Worn brake pad - Worn brake disc - Air in hydraulic brake system - Leaking brake fluid - Faulty brake caliper kit - Faulty brake caliper seal - Loose union bolt - Damaged brake hose - Oil or ...

    Unstable handling
    Handlebars - Bent or improperly installed right handlebar - Bent or improperly installed left handlebar 1. Steering head components - Improperly installed upper bracket - Improperly installed low ...

    Other materials:

    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends "b" are positioned at the axle spline groove "c". 2. Install: 2nd pinion gear "1" NO ...

    Removing the piston
    1. Remove: Piston pin clips "1" Piston pin "2" Piston "3" CAUTION:Do not use a hammer to drive the piston pin out. NOTE: Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling in ...

    Installing the water pump
    1. Install: Water pump assembly "1" O-rings "2" NOTE: Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt. Lubricate the O-rings with a thin coat of lithiumsoap- based grease. 2. Fill: Cooling system (with the specified amou ...

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