Yamaha YZF-R125 Service Manual: Installing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Installing the front fork legs

The following procedure applies to both of the front fork legs.

1. Install:

  • Front fork leg Temporarily tighten the upper and lower bracket pinch bolts.

NOTE:

Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket.

Installing the front fork legs


2. Tighten:

  • Lower bracket pinch bolt "1"

  • Upper bracket pinch bolt "2"

  • Handlebar bolt "3"

  • Handlebar pinch bolt "4"

WARNING

Make sure the brake hose, clutch cable, and leads are routed properly.

Installing the front fork legs


    Assembling the front fork legs
    The following procedure applies to both of the front fork legs. WARNING Make sure the oil levels in both front fork legs are equal. Uneven oil levels can result in poor handling ...

    Steering head
    ...

    Other materials:

    Checking the steering head
    1. Wash: Bearings Bearing races 2. Check: Bearings Bearing races Damage/pitting →Replace. 3. Replace: Bearings Bearing races a. Remove the bearing races from the steering head pipe with a long rod "1" and hammer. b. Remove the bearing race from the lower bracket ...

    Adjusting the brake pedal free play
    Adjusting the brake pedal free play Brake pedal free play The brake pedal free play should measure 3.5-4.5 mm (0.14-0.18 in) as shown. Periodically check the brake pedal free play and, if necessary, have a Yamaha dealer adjust it. WARNING An incorrect brake pedal free play in ...

    Assembling the crankcase
    1. Thoroughly clean all the gasket mating surfaces and crankcase mating surfaces. 2. Apply: Sealant (onto the crankcase mating surfaces) NOTE: Do not allow any sealant to come into contact with the oil gallery. 3. Install: Right crankcase NOTE: Turn the shift drum segment ...

    2022 Copyright www.yam-r125.net |