Yamaha YZF-R125 Service Manual: Installing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Installing the front fork legs

The following procedure applies to both of the front fork legs.

1. Install:

  • Front fork leg Temporarily tighten the upper and lower bracket pinch bolts.

NOTE:

Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket.

Installing the front fork legs


2. Tighten:

  • Lower bracket pinch bolt "1"

  • Upper bracket pinch bolt "2"

  • Handlebar bolt "3"

  • Handlebar pinch bolt "4"

WARNING

Make sure the brake hose, clutch cable, and leads are routed properly.

Installing the front fork legs


    Assembling the front fork legs
    The following procedure applies to both of the front fork legs. WARNING Make sure the oil levels in both front fork legs are equal. Uneven oil levels can result in poor handling ...

    Steering head
    ...

    Other materials:

    Disassembling the rear brake caliper
    1. Remove: Brake caliper piston "1" Brake caliper piston dust seal "2" Brake caliper piston seal "3" a. Blow compressed air into the brake hose joint opening "a" to force out the piston from the brake caliper. WARNING Cover the brake caliper piston with a rag. Be careful no ...

    Installing the piston and cylinder
    1. Install: Top ring "1" 2nd ring "2" Oil ring expander "3" Lower oil ring rail "4" Upper oil ring rail "5" NOTE: Be sure to install the piston rings so that the manufacturer marks or numbers face up. 2. Install: Piston "1" Piston pin "2" Piston pin clips "3" NOTE: ...

    Installing the water pump
    1. Install: Water pump assembly "1" O-rings "2" NOTE: Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt. Lubricate the O-rings with a thin coat of lithiumsoap- based grease. 2. Fill: Cooling system (with the specified amou ...

    2022 Copyright www.yam-r125.net |