Yamaha YZF-R125 Service Manual: Installing the throttle body
1. Install:
- Throttle body joint clamps
NOTE:
Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp.
2. Install:
- Throttle body joint
NOTE:
Align the projection "a" on the throttle body joint with the slot "b" in the intake manifold.
3. Install:
- Throttle body
NOTE:
Align the projection "a" on the throttle body with the slot "b" in the throttle body joint.
4. Adjust:
Throttle cable free play Refer to "ADJUSTING THE THROTTLE CABLE FREE PLAY" on page 3-6.
5. Connect:
- Fuel hose
| CAUTION: When installing the fuel hose, make sure that it is securely connected, and that the fuel hose connector cover on the fuel hose is in the correct position, otherwise the fuel hose will not be properly installed. |
NOTE:
- Install the fuel hose securely onto the fuel pump until a distinct "click" is heard.
- To install the fuel hose onto the fuel pump,
slide the fuel hose connector cover "1" on the
end of the hose in the direction of the arrow
shown.
Checking the throttle body
1. Check:
Throttle body
Cracks/damage Replace the
throttle body.
2. Check:
Fuel passages
Obstruction Clean.
a. Wash the throttle body in a petroleum-based
solvent.
Do not us ...
Air induction system
1. Air induction system hose (air filter case to
reed valve assembly)
2. Air induction system reed valve assembly
3. Air induction system hose (reed valve
assembly to exhaust pipe)
Checki ...
Other materials:
Checking the rocker arms and rocker arm shafts
The following procedure applies to all of the
rocker arms and rocker arm shafts.
1. Check:
Rocker arm
Damage/wear Replace.
2. Check:
Rocker arm shaft
Blue discoloration/excessive wear/pitting/
scratches Replace or
check the lubrication
system.
3. Measure:
Rocke ...
Installing the camshaft and rocker arms
1. Lubricate:
Rocker arms
Rocker arm shafts
2. Lubricate:
Camshaft
3. Install:
Camshaft "1"
NOTE:
Make sure that the camshaft projections "a" and
hole "b" are positioned as shown in the illustration.
4. Install:
Rocker arms
Rocker arm shafts "1"
NOTE:
Make ...
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur during
operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
repre ...