Yamaha YZF-R125 Service Manual: Introduction

Yamaha YZF-R125 Service Manual / Chassis / Front brake / Introduction

WARNING

Disc brake components rarely require disassembly.

Therefore, always follow these preventive measures:

Never disassemble brake components unless absolutely necessary.
If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reassembly.
Never use solvents on internal brake components.
Use only clean or new brake fluid for cleaning brake components.
Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately.
Avoid brake fluid coming into contact with the eyes as it can cause serious injury.
FIRST AID FOR BRAKE FLUID ENTERING THE EYES:
Flush with water for 15 minutes and get immediate medical attention.

Checking the front brake disc

1. Remove: Front wheel Refer to "FRONT WHEEL" on page 4-6. 2. Check: Brake disc Damage/galling Replace. 3. Measure: Brake disc deflection Out of specification Correct the b ...

Other materials:

Checking the valve seats
The following procedure applies to all of the valves and valve seats. 1. Eliminate: Carbon deposits (from the valve face and valve seat) 2. Check: Valve seat Pitting/wear Replace the cylinder head. 3. Measure: Valve seat width C "a" Out of specification Replace the ...

Checking the oil pump
1. Check: Oil pump drive gear Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the defective part(s). 2. Measure: Inner-rotor-to-outer-rotor-tip clearance "a" Outer-rotor-to-oil-pump-housing clearance "b" - Oil-pump-housing-to-inn ...

Cable routing
Front brake light switch lead Right handlebar switch lead Throttle cable Main switch Clutch cable Clutch switch lead Left handlebar switch lead Sub-wire harness Horn Speed sensor lead Front brake hose Main switch lead Left headlight assembly lead Right headlight asse ...