Yamaha YZF-R125 Service Manual: Installing the steering head

Yamaha YZF-R125 Service Manual / Chassis / Steering head / Installing the steering head

1. Lubricate:

  • Upper bearing
  • Lower bearing
  • Bearing races

2. Install:

  • Lower ring nut
  • Rubber washer
  • Upper ring nut
  • Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD" on page 3-22.

3. Install:

  • Upper bracket
  • Steering stem nut

NOTE:

Temporarily tighten the steering stem nut.

4. Install:

  • Front fork legs Refer to "FRONT FORK" on page 4-44.

NOTE:

Temporarily tighten the upper and lower bracket pinch bolts.

5. Tighten:

  • Steering stem nut

    Checking the steering head
    1. Wash: Bearings Bearing races 2. Check: Bearings Bearing races Damage/pitting →Replace. 3. Replace: Bearings Bearing races a. Remove the bearing races from the ste ...

    Rear shock absorber assembly
    ...

    Other materials:

    Removing the front brake caliper
    NOTE: Before disassembling the brake caliper, drain the brake fluid from the entire brake system. 1. Remove: Brake hose union bolt "1" Copper washers "2" Brake hose "3" NOTE: Put the end of the brake hose into a container and pump out the brake fluid carefully. ...

    Installing the starter clutch
    1. Install: Starter clutch assembly Starter clutch bolts "1" NOTE: While holding the generator rotor "2" with the sheave holder "3", tighten the starter clutch bolts. Do not allow the sheave holder to touch the projection on the generator rotor. Stake the end "a" of each start ...

    Checking the front and rear brake pads
    The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Front brake pads Remove the front brake caliper by removing the bolts. Bolt Brake caliper Lining thickness Check each front br ...

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