Yamaha YZF-R125 Owners Manual: Catalytic converters

This vehicle is equipped with catalytic converters in the exhaust system.

WARNING
The exhaust system is hot after operation. To prevent a fire hazard or burns:

  • Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn.

  • Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system.

  • Make sure that the exhaust system has cooled down before doing any maintenance work.

  • Do not allow the engine to idle more than a few minutes. Long idling can cause a build-up of heat.

NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter.

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueli ...

    Rider seat
    To remove the rider seat Insert the key into the seat lock, and then turn it clockwise. Seat lock Open. Pull the rider seat off. To install the rider seat 1. Insert the pro ...

    Other materials:

    Adjusting the clutch cable free play
    1. Check: Clutch cable free play "a" Out of specification Adjust. 2. Adjust: Clutch cable free play a. Pull back the rubber cover "1" b. Loosen the locknut "2". c. Turn the adjusting bolt "3" in direction "a" or "b" until the specified clutch cable free play is obtained. ...

    Checking the piston pin
    1. Check: Piston pin Blue discoloration/grooves  Replace the piston pin and then check the lubrication system. 2. Measure: Piston pin outside diameter "a" Out of specification Replace the piston pin. 3. Measure: Piston pin bore diameter "b" Out of specifica ...

    Checking the fuel sender
    1. Drain the fuel from the fuel tank. 2. Check: Fuel sender resistance Out of specification → Replace the fuel sender. a. Connect the pocket tester ( × 10) to the fuel sender coupler as shown. Positive tester probe sky blue "1" Negative tester probe orange/white " ...

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