Yamaha YZF-R125 Owners Manual: Catalytic converters

This vehicle is equipped with catalytic converters in the exhaust system.

WARNING
The exhaust system is hot after operation. To prevent a fire hazard or burns:

  • Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn.

  • Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system.

  • Make sure that the exhaust system has cooled down before doing any maintenance work.

  • Do not allow the engine to idle more than a few minutes. Long idling can cause a build-up of heat.

NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter.

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueli ...

    Rider seat
    To remove the rider seat Insert the key into the seat lock, and then turn it clockwise. Seat lock Open. Pull the rider seat off. To install the rider seat 1. Insert the pro ...

    Other materials:

    Troubleshooting details
    This section describes the measures per fault code number displayed on the FI diagnostic tool. Check and service the items or components that are the probable cause of the malfunction following the order given. After the check and service of the malfunctioning part have been completed, re ...

    Installing the primary drive gear and balancer gears
    1. Install: Balancer driven gear "1" Lock washer Balancer drive gear "2" Primary drive gear Washer "3" Balancer driven gear nut Primary drive gear nut NOTE: Align the punch mark "a" in the balancer drive gear "2" with the punch mark "b" in the balancer driven gear "1". ...

    Checking the camshaft
    1. Check: Camshaft lobes Blue discoloration/pitting/scratches  Replace the camshaft. 2. Measure: Camshaft lobe dimensions "a" and "b" Out of specification Replace the camshaft. 3. Check: Camshaft oil passage Obstruction Blow out with compressed air. ...

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