Yamaha YZF-R125 Owners Manual: Catalytic converters

This vehicle is equipped with catalytic converters in the exhaust system.

WARNING
The exhaust system is hot after operation. To prevent a fire hazard or burns:

  • Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn.

  • Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system.

  • Make sure that the exhaust system has cooled down before doing any maintenance work.

  • Do not allow the engine to idle more than a few minutes. Long idling can cause a build-up of heat.

NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter.

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueli ...

    Rider seat
    To remove the rider seat Insert the key into the seat lock, and then turn it clockwise. Seat lock Open. Pull the rider seat off. To install the rider seat 1. Insert the pro ...

    Other materials:

    Disassembling the front wheel
    1. Remove: Oil seal Wheel bearings a. Clean the surface of the front wheel hub. b. Remove the oil seal "1" with a flat-head screwdriver. NOTE: To prevent damaging the wheel, place a rag "2" between the screwdriver and the wheel surface. c. Remove the wheel bearings "3" with a ge ...

    Installing the valves
    The following procedure applies to all of the valves and related components. 1. Deburr: Valve stem end (with an oil stone) 2. Lubricate: Valve stem "1" Valve stem seal "2" (with the recommended lubricant) 3. Install: Lower spring seat "1" Valve stem seal "2" V ...

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. Check: Pressure plate Cracks/damage Replace. Checking the clutch push lever and short clutch push ...

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