Yamaha YZF-R125 Service Manual: Checking the steering head

Yamaha YZF-R125 Service Manual / Chassis / Steering head / Checking the steering head

1. Wash:

  • Bearings
  • Bearing races

2. Check:

  • Bearings
  • Bearing races Damage/pitting →Replace.

3. Replace:

  • Bearings
  • Bearing races

a. Remove the bearing races from the steering head pipe with a long rod "1" and hammer.

b. Remove the bearing race from the lower bracket with a floor chisel "2" and hammer.

c. Install a new dust seal and new bearing races.

CAUTION:

If the bearing races are not installed properly, the steering head pipe could be damaged.

NOTE:

  • Always replace the bearings and bearing races as a set.
  • Whenever the steering head is disassembled, replace the dust seal.

Checking the steering head


4. Check:

  • Upper bracket
  • Lower bracket (along with the steering stem) Bends/cracks/damage →Replace.
    Removing the lower bracket
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Remove: Upper ring nut Rubber washer Lower r ...

    Installing the steering head
    1. Lubricate: Upper bearing Lower bearing Bearing races 2. Install: Lower ring nut Rubber washer Upper ring nut Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD ...

    Other materials:

    Checking the friction plates
    The following procedure applies to all of the friction plates. 1. Check: Friction plate Damage/wear Replace the friction plates as a set. 2. Measure: Friction plate thickness Out of specification Replace the friction plates as a set. NOTE: Measure the friction plate ...

    Engine tightening torques
    Cylinder head tightening sequence: Generator cover tightening sequence: Clutch cover tightening sequence: Crankcase tightening sequence: A. Left crankcase B. Right crankcase ...

    Troubleshooting details
    This section describes the measures per fault code number displayed on the FI diagnostic tool. Check and service the items or components that are the probable cause of the malfunction following the order given. After the check and service of the malfunctioning part have been completed, re ...

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