Yamaha YZF-R125 Service Manual: Checking the steering head

Yamaha YZF-R125 Service Manual / Chassis / Steering head / Checking the steering head

1. Wash:

Bearings
Bearing races

2. Check:

Bearings
Bearing races Damage/pitting →Replace.

3. Replace:

Bearings
Bearing races

a. Remove the bearing races from the steering head pipe with a long rod "1" and hammer.

b. Remove the bearing race from the lower bracket with a floor chisel "2" and hammer.

c. Install a new dust seal and new bearing races.

CAUTION:

If the bearing races are not installed properly, the steering head pipe could be damaged.

NOTE:

Always replace the bearings and bearing races as a set.
Whenever the steering head is disassembled, replace the dust seal.

Checking the steering head

4. Check:

Upper bracket
Lower bracket (along with the steering stem) Bends/cracks/damage →Replace.

Removing the lower bracket

1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Remove: Upper ring nut Rubber washer Lower r ...

Installing the steering head

1. Lubricate: Upper bearing Lower bearing Bearing races 2. Install: Lower ring nut Rubber washer Upper ring nut Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD ...

Other materials:

Checking the clutch plates
The following procedure applies to all of the clutch plates. 1. Check: Clutch plate Damage Replace the clutch plates as a set. 2. Measure: Clutch plate warpage (with a surface plate and thickness gauge "1") Out of specification Replace the clutch plates as a set. ...

Ignition circuit cut-off system
The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. It prevents starting when the t ...

Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any en ...