Yamaha YZF-R125 Service Manual: Checking the steering head
1. Wash:
- Bearings
- Bearing races
2. Check:
- Bearings
- Bearing races Damage/pitting →Replace.
3. Replace:
- Bearings
- Bearing races
a. Remove the bearing races from the steering head pipe with a long rod "1" and hammer.
b. Remove the bearing race from the lower bracket with a floor chisel "2" and hammer.
c. Install a new dust seal and new bearing races.
| CAUTION: If the bearing races are not installed properly, the steering head pipe could be damaged. |
NOTE:
- Always replace the bearings and bearing races as a set.
- Whenever the steering head is disassembled, replace the dust seal.
4. Check:
- Upper bracket
- Lower bracket (along with the steering stem) Bends/cracks/damage →Replace.
Removing the lower bracket
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle so that there
is
no danger of it falling over.
2. Remove:
Upper ring nut
Rubber washer
Lower r ...
Installing the steering head
1. Lubricate:
Upper bearing
Lower bearing
Bearing races
2. Install:
Lower ring nut
Rubber washer
Upper ring nut
Lock washer
Refer to "CHECKING AND ADJUSTING
THE STEERING HEAD ...
Other materials:
Cleaning and lubricating the drive chain
The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrication
chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
NOTICE
The drive chain must be lubricated
...
Assembling the crankcase
1. Thoroughly clean all the gasket mating surfaces
and crankcase mating surfaces.
2. Apply:
Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
Right crankcase
NOTE:
Turn the shift drum segment ...
Removing the front brake caliper
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
Brake hose union bolt "1"
Copper washers "2"
Brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
...