Yamaha YZF-R125 Service Manual: Installing the shift forks and shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Installing the shift forks and shift drum assembly

1. Install:

  • Shift fork-L "1"
  • Shift fork-C "2"
  • Shift fork-R "3"
  • Shift drum assembly "4"
  • Springs
  • Shift fork guide bar "5"

NOTE:

The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L".

Installing the shift forks and shift drum assembly


2. Check:

Transmission Rough movement Repair.


NOTE:

  • Apply engine oil to each gear and bearing thoroughly.
  • Before assembling the crankcase, make sure that the transmission is in neutral and that the gears turn freely.

Installing the shift forks and shift drum assembly


    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends ...

    Cooling system
    ...

    Other materials:

    Catalytic converters
    This vehicle is equipped with catalytic converters in the exhaust system. WARNING The exhaust system is hot after operation. To prevent a fire hazard or burns: Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn. Park the vehic ...

    Installing the rear brake master cylinder
    1. Install: Copper washers "1" Brake hose "2" Rear brake light switch "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ROUTING" on page 2-33. CAUTION:When installing the brake hose onto the brake master ...

    Storage
    Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. NOTICE Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and ...

    2025 Copyright www.yam-r125.net |