Yamaha YZF-R125 Service Manual: Installing the shift forks and shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Installing the shift forks and shift drum assembly

1. Install:

  • Shift fork-L "1"
  • Shift fork-C "2"
  • Shift fork-R "3"
  • Shift drum assembly "4"
  • Springs
  • Shift fork guide bar "5"

NOTE:

The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L".

Installing the shift forks and shift drum assembly


2. Check:

Transmission Rough movement Repair.


NOTE:

  • Apply engine oil to each gear and bearing thoroughly.
  • Before assembling the crankcase, make sure that the transmission is in neutral and that the gears turn freely.

Installing the shift forks and shift drum assembly


    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends ...

    Cooling system
    ...

    Other materials:

    Sidestand
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    Checking the starter motor operation
    1. Check: Starter motor operation Does not operate → Perform the electric starting system troubleshooting, starting with step 4. Refer to "TROUBLESHOOTING" on page 8-9. a. Connect the positive battery terminal "1" and starter motor lead "2" with a jumper lead "3". W ...

    Installing the engine
    1. Install: Engine "1" Engine mounting bolt (rear lower side) "2" Engine mounting nut (rear lower side) "3" Engine mounting bolt (rear upper side) "4" Engine mounting nut (rear upper side) "5" Engine mounting bolt (front side) "6" Engine mounting nut (front side) "7" NOTE: Do not ...

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