Yamaha YZF-R125 Service Manual: Installing the generator

1. Install:

  • Woodruff key
  • Generator rotor
  • Washer
  • Generator rotor nut

NOTE:

  • Clean the tapered portion of the crankshaft and the generator rotor hub.
  • When installing the generator rotor, make sure the woodruff key is properly sealed in the keyway of the crankshaft.

2. Tighten:

  • Generator rotor nut "1"

NOTE:

  • While holding the generator rotor "2" with the sheave holder "3", tighten the generator rotor nut.
  • Do not allow the sheave holder to touch the projection on the generator rotor.

Installing the generator


3. Apply:

  • Sealant (onto the crankshaft position sensor/stator assembly lead grommet)

Installing the generator


4. Install:

  • Generator cover

NOTE:

Tighten the generator cover bolts in the proper tightening sequence as shown.

Installing the generator


    Installing the starter clutch
    1. Install: Starter clutch assembly Starter clutch bolts "1" NOTE: While holding the generator rotor "2" with the sheave holder "3", tighten the starter clutch bolts. Do not allow t ...

    Electric starter
    ...

    Other materials:

    Checking the brake fluid level
    Front brake Front brake Minimum level mark Rear brake Rear brake Minimum level mark Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark an ...

    Checking the radiator fan motor
    1. Check: Radiator fan motor Faulty/rough movement → Replace. a. Disconnect the radiator fan motor coupler from the wire harness. b. Connect the battery (DC 12 V) as shown. Positive tester probe → blue "1" Negative tester probe → black "2" c. Measure ...

    Checking the drive chain
    1. Measure: 15-link section "a" of the drive chain Out of specification Replace the drive chain. a. Measure the length "a" between the inner sides of the pins and the length "b" between the outer sides of the pins on a 15-link section of the drive chain as shown in the illustration. ...

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