Yamaha YZF-R125 Service Manual: Assembling the main axle and drive axle

Yamaha YZF-R125 Service Manual / Engine / Transmission / Assembling the main axle and drive axle

1. Install:

  • Toothed washer "1"
  • Circlip "2"

NOTE:

  • Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear.
  • Be sure the circlip ends "b" are positioned at the axle spline groove "c".

Assembling the main axle and drive axle


2. Install:

  • 2nd pinion gear "1"

NOTE:

Press the 2nd pinion gear into the main axle "2", as shown in the illustration.


Assembling the main axle and drive axle


    Checking the clutch push rods
    1. Check: Long clutch push rod Cracks/damage/wear Replace the long clutch push rod. 2. Measure: Push rod bending limit Out of specification Replace the long clutch push rod. ...

    Installing the shift forks and shift drum assembly
    1. Install: Shift fork-L "1" Shift fork-C "2" Shift fork-R "3" Shift drum assembly "4" Springs Shift fork guide bar "5" NOTE: The embossed marks on the shift forks should face towar ...

    Other materials:

    Changing the coolant
    1. Remove: Lower side cowlings Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Radiator cap "1" WARNINGA hot radiator is under pressure. Therefore, do not remove the radiator cap when the engine is hot. Scalding hot fluid and steam may be blown out, which c ...

    Assembling the rear brake caliper
    WARNING Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components as they will cause the brake caliper piston dust seal and piston seal to swell and distort. ...

    Checking the cylinder head breather hose
    1. Remove: Left side panel Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Cylinder head breather hose "1" Cracks/damage → Replace. Loose connection → Connect properly. CAUTION:Make sure the cylinder head breather hose is routed correctly. ...

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