Yamaha YZF-R125 Service Manual: Assembling the main axle and drive axle

Yamaha YZF-R125 Service Manual / Engine / Transmission / Assembling the main axle and drive axle

1. Install:

  • Toothed washer "1"
  • Circlip "2"

NOTE:

  • Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear.
  • Be sure the circlip ends "b" are positioned at the axle spline groove "c".

Assembling the main axle and drive axle


2. Install:

  • 2nd pinion gear "1"

NOTE:

Press the 2nd pinion gear into the main axle "2", as shown in the illustration.


Assembling the main axle and drive axle


    Checking the clutch push rods
    1. Check: Long clutch push rod Cracks/damage/wear Replace the long clutch push rod. 2. Measure: Push rod bending limit Out of specification Replace the long clutch push rod. ...

    Installing the shift forks and shift drum assembly
    1. Install: Shift fork-L "1" Shift fork-C "2" Shift fork-R "3" Shift drum assembly "4" Springs Shift fork guide bar "5" NOTE: The embossed marks on the shift forks should face towar ...

    Other materials:

    Checking the brake fluid level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Brake fluid level Below the minimum level mark "a" → Add the recommended brake fluid to the proper level. A. Front brake B. Rear brake WA ...

    Checking the swingarm
    1. Check: Swingarm Bends/cracks/damage   Replace. 2. Check: Pivot shaft Roll the pivot shaft on a flat surface. Bends Replace. WARNINGDo not attempt to straighten a bent pivot shaft. 3. Wash: Pivot shaft Washer Swingarm adjusting collar Du ...

    Cast wheels
    To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. ...

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