Yamaha YZF-R125 Service Manual: Installing the camshaft and rocker arms

Yamaha YZF-R125 Service Manual / Engine / Camshaft / Installing the camshaft and rocker arms

1. Lubricate:

  • Rocker arms
  • Rocker arm shafts

2. Lubricate:

  • Camshaft

3. Install:

  • Camshaft "1"

NOTE:

Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration.

Installing the camshaft and rocker arms


4. Install:

  • Rocker arms
  • Rocker arm shafts "1"

NOTE:

  • Make sure that the cutout "a" in each rocker arm shaft is facing downward as shown in the illustration.
  • Make sure the rocker arm shafts (intake and exhaust) are completely pushed into the cylinder head.

Installing the camshaft and rocker arms


    Checking the rocker arms and rocker arm shafts
    The following procedure applies to all of the rocker arms and rocker arm shafts. 1. Check: Rocker arm Damage/wear Replace. 2. Check: Rocker arm shaft Blue discoloration/excessive wea ...

    Valves and valve springs
    ...

    Other materials:

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. Check: Pressure plate Cracks/damage Replace. Checking the clutch push lever and short clutch push ...

    Special tools
    The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques. Special tools, part numbers or both may differ depending on the ...

    Checking the drive chain
    1. Measure: 15-link section "a" of the drive chain Out of specification Replace the drive chain. a. Measure the length "a" between the inner sides of the pins and the length "b" between the outer sides of the pins on a 15-link section of the drive chain as shown in the illustration. ...

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