Yamaha YZF-R125 Service Manual: Checking the crankshaft

Yamaha YZF-R125 Service Manual / Engine / Crankshaft / Checking the crankshaft

1. Measure:

  • Crankshaft runout Out of specification Replace
    the crankshaft, bearing or both.

NOTE:

Turn the crankshaft slowly.


Checking the crankshaft


2. Measure:

  • Big end side clearance Out of specification Replace
    the crankshaft.

3. Measure:

  • Crankshaft width Out of specification 
    Replace the crankshaft.

3. Measure:

  • Crankshaft width Out of specification Replace the crankshaft.

4. Check:

  • Crankshaft sprocket Damage/wear Replace the
    crankshaft.
  • Bearing Cracks/damage/wear Replace the
    crankshaft.

5. Check:

  • Crankshaft journal Scratches/wear Replace the
    crankshaft.
  • Crankshaft journal oil passage Obstruction Blow out with
    compressed air.
    Removing the crankshaft
    1. Remove: Crankshaft "1" NOTE: Remove the crankshaft with the crankcase separating tool "2". Make sure the crankcase separating tool is centered over the crankshaft. CAUTIO ...

    Installing the crankshaft
    1. Install: Crankshaft "1" NOTE: Install the crankshaft with the crankshaft installer pot "2", crankshaft installer bolt "3", adapter (M12) "4" and spacer (crankshaft installer) "5". ...

    Other materials:

    Checking the front brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder reservoir Cracks/damage Replace the brake master cylinder. Brake maste ...

    Installing the water pump
    1. Install: Water pump assembly "1" O-rings "2" NOTE: Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt. Lubricate the O-rings with a thin coat of lithiumsoap- based grease. 2. Fill: Cooling system (with the specified amou ...

    Installing the cylinder head
    1. Install: Cylinder head NOTE: Pass the timing chain through the timing chain cavity. 2. Tighten: Cylinder head bolts "1" Cylinder head bolts "2" NOTE: Lubricate the cylinder head bolts and washers with engine oil. Tighten the cylinder head bolts in the proper tighten ...

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