Yamaha YZF-R125 Service Manual: Checking the crankshaft

Yamaha YZF-R125 Service Manual / Engine / Crankshaft / Checking the crankshaft

1. Measure:

  • Crankshaft runout Out of specification Replace
    the crankshaft, bearing or both.

NOTE:

Turn the crankshaft slowly.


Checking the crankshaft


2. Measure:

  • Big end side clearance Out of specification Replace
    the crankshaft.

3. Measure:

  • Crankshaft width Out of specification 
    Replace the crankshaft.

3. Measure:

  • Crankshaft width Out of specification Replace the crankshaft.

4. Check:

  • Crankshaft sprocket Damage/wear Replace the
    crankshaft.
  • Bearing Cracks/damage/wear Replace the
    crankshaft.

5. Check:

  • Crankshaft journal Scratches/wear Replace the
    crankshaft.
  • Crankshaft journal oil passage Obstruction Blow out with
    compressed air.
    Removing the crankshaft
    1. Remove: Crankshaft "1" NOTE: Remove the crankshaft with the crankcase separating tool "2". Make sure the crankcase separating tool is centered over the crankshaft. CAUTIO ...

    Installing the crankshaft
    1. Install: Crankshaft "1" NOTE: Install the crankshaft with the crankshaft installer pot "2", crankshaft installer bolt "3", adapter (M12) "4" and spacer (crankshaft installer) "5". ...

    Other materials:

    Checking the ignition spark gap
    1. Check: Ignition spark gap Out of specification Perform the ignition system troubleshooting, starting with step 5. Refer to "TROUBLESHOOTING" on page 8-3. NOTE: If the ignition spark gap is within specification, the ignition system circuit is operating normally. a. Disconnect the spa ...

    Checking the timing chain tensioner
    1. Check: Timing chain tensioner Cracks/damage/rough movement Replace. a. Lightly press the timing chain tensioner rod into the timing chain tensioner housing by hand. NOTE: While pressing the timing chain tensioner rod, wind it clockwise with a thin screwdriver "1" until it stops. b. ...

    Checking the rear brake caliper
    1. Check: Brake caliper piston "1" Rust/scratches/wear Replace the brake caliper piston. Brake caliper cylinder "2" Scratches/wear Replace the brake caliper assembly. Brake caliper body "3" Cracks/damage   Replace the brake caliper assembly. Brake fluid deli ...

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