Yamaha YZF-R125 Service Manual: Checking the crankshaft

Yamaha YZF-R125 Service Manual / Engine / Crankshaft / Checking the crankshaft

1. Measure:

  • Crankshaft runout Out of specification Replace
    the crankshaft, bearing or both.

NOTE:

Turn the crankshaft slowly.


Checking the crankshaft


2. Measure:

  • Big end side clearance Out of specification Replace
    the crankshaft.

3. Measure:

  • Crankshaft width Out of specification 
    Replace the crankshaft.

3. Measure:

  • Crankshaft width Out of specification Replace the crankshaft.

4. Check:

  • Crankshaft sprocket Damage/wear Replace the
    crankshaft.
  • Bearing Cracks/damage/wear Replace the
    crankshaft.

5. Check:

  • Crankshaft journal Scratches/wear Replace the
    crankshaft.
  • Crankshaft journal oil passage Obstruction Blow out with
    compressed air.
    Removing the crankshaft
    1. Remove: Crankshaft "1" NOTE: Remove the crankshaft with the crankcase separating tool "2". Make sure the crankcase separating tool is centered over the crankshaft. CAUTIO ...

    Installing the crankshaft
    1. Install: Crankshaft "1" NOTE: Install the crankshaft with the crankshaft installer pot "2", crankshaft installer bolt "3", adapter (M12) "4" and spacer (crankshaft installer) "5". ...

    Other materials:

    Installing the drive chain
    1. Lubricate: Drive chain Master link 2. Install: Drive sprocket Drive sprocket retainer bolts 3. Install: Master link O-rings Master link plate Master link clip "1" CAUTION: The closed end of the master link clip must face in the direction of drive ch ...

    Checking the stator coil
    1. Disconnect: Stator coil coupler (from the wire harness) 2. Check: Stator coil resistance Out of specification → Replace the crankshaft position sensor/stator assembly. a. Connect the pocket tester ( × 1) to the stator coil coupler as shown. b. Measure the sta ...

    Checking the valves and valve guides
    The following procedure applies to all of the valves and valve guides. 1. Measure: Valve-stem-to-valve-guide clearance Out of specification Replace the valve guide. Valve-stem-to-valve-guide clearance = Valve guide inside diameter "a" - Valve stem diameter "b" 2. Replace: ...

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