Yamaha YZF-R125 Service Manual: Checking the rocker arms and rocker arm shafts
The following procedure applies to all of the rocker arms and rocker arm shafts.
1. Check:
- Rocker arm
Damage/wear
Replace.
2. Check:
- Rocker arm shaft
Blue discoloration/excessive wear/pitting/
scratches
Replace or
check the lubrication system.
3. Measure:
- Rocker arm inside diameter "a"
Out of specification
Replace.
4. Measure:
- Rocker arm shaft outside diameter "a"
Out of specification Replace.
5. Calculate:
- Rocker-arm-to-rocker-arm-shaft clearance
NOTE:
Calculate the clearance by subtracting the rocker arm shaft outside diameter from the rocker arm inside diameter.
Out of specification 
Replace the
defective
part(s).
Checking the camshaft
1. Check:
Camshaft lobes
Blue discoloration/pitting/scratches
Replace
the camshaft.
2. Measure:
Camshaft lobe dimensions "a" and "b"
Out of specification Replace
the cams ...
Installing the camshaft and rocker arms
1. Lubricate:
Rocker arms
Rocker arm shafts
2. Lubricate:
Camshaft
3. Install:
Camshaft "1"
NOTE:
Make sure that the camshaft projections "a" and
hole "b" are positioned as s ...
Other materials:
Installing the front brake master cylinder
1. Install:
Brake master cylinder "1"
Brake master cylinder holder "2"
NOTE:
Install the brake master cylinder holder with the
arrow mark "a" pointing forward.
Align the end of the brake master cylinder holder
with the punch mark "b" on the handlebar.
First, tighten the front bo ...
Engine tightening torques
Cylinder head tightening sequence:
Generator cover tightening sequence:
Clutch cover tightening sequence:
Crankcase tightening sequence:
A. Left crankcase
B. Right crankcase ...
Installing the piston and cylinder
1. Install:
Top ring "1"
2nd ring "2"
Oil ring expander "3"
Lower oil ring rail "4"
Upper oil ring rail "5"
NOTE:
Be sure to install the piston rings so that the
manufacturer marks or numbers face up.
2. Install:
Piston "1"
Piston pin "2"
Piston pin clips "3"
NOTE:
...