Yamaha YZF-R125 Service Manual: Checking the thermostat
1. Check:
- Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F)
Replace.
a. Suspend the thermostat "1" in a container "2" filled with water.
b. Slowly heat the water "3".
c. Place a thermometer "4" in the water.
d. While stirring the water, observe the thermostat and thermometer's indicated temperature.
A. Fully closed
B. Fully open
NOTE:
If the accuracy of the thermostat is in doubt, replace it. A faulty thermostat could cause serious overheating or overcooling.
2. Check:
- Thermostat cover
Cracks/damage
Replace.
3. Check:
- Radiator inlet hose
Cracks/damage
Replace.
Thermostat
...
Installing the thermostat
1. Install:
Thermostat
NOTE:
Install the thermostat with its breather hole "a"
facing up.
2. Install:
Copper washer
Coolant temperature sensor
CAUTION:Use extreme care when ...
Other materials:
Removing the throttle body
1. Extract the fuel in the fuel tank through the
fuel tank filler hole with a pump.
2. Disconnect:
Fuel hose
WARNINGCover the fuel hose connections with a
cloth
when disconnecting them. Residual pressure
in the fuel lines could cause fuel to
spurt out when removing the h ...
Checking the oil pump
1. Check:
Oil pump drive gear
Oil pump driven gear
Oil pump housing
Oil pump housing cover
Cracks/damage/wear Replace the
defective
part(s).
2. Measure:
Inner-rotor-to-outer-rotor-tip clearance "a"
Outer-rotor-to-oil-pump-housing clearance
"b"
- Oil-pump-housing-to-inn ...
Installing the primary drive gear and balancer gears
1. Install:
Balancer driven gear "1"
Lock washer
Balancer drive gear "2"
Primary drive gear
Washer "3"
Balancer driven gear nut
Primary drive gear nut
NOTE:
Align the punch mark "a" in the balancer drive
gear "2" with the punch mark "b" in the balancer
driven gear "1".
...