Yamaha YZF-R125 Service Manual: Checking the thermostat

1. Check:

  • Thermostat Does not open at 80.5-83.5 C (176.9-182.3 F)  Replace.

a. Suspend the thermostat "1" in a container "2" filled with water.

b. Slowly heat the water "3".

c. Place a thermometer "4" in the water.

d. While stirring the water, observe the thermostat and thermometer's indicated temperature.

Checking the thermostat


A. Fully closed

B. Fully open

NOTE:

If the accuracy of the thermostat is in doubt, replace it. A faulty thermostat could cause serious overheating or overcooling.

2. Check:

  • Thermostat cover Cracks/damage Replace.

3. Check:

  • Radiator inlet hose Cracks/damage  Replace.

    Thermostat
    ...

    Installing the thermostat
    1. Install: Thermostat NOTE: Install the thermostat with its breather hole "a" facing up. 2. Install: Copper washer Coolant temperature sensor CAUTION:Use extreme care when ...

    Other materials:

    Separating the crankcase
    1. Remove: Crankcase bolts NOTE: Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown. A. Right crankcase B. Left crankcase 2. Turn: Shift drum segment NOTE: Turn the shift drum segment "1" to the position shown in the illustration. In this ...

    Removing the crankshaft
    1. Remove: Crankshaft "1" NOTE: Remove the crankshaft with the crankcase separating tool "2". Make sure the crankcase separating tool is centered over the crankshaft. CAUTION: To protect the end of the crankshaft, place an appropriate sized socket between the c ...

    Throttle position sensor
    1. Check: Throttle position sensor a. Connect the digital circuit tester to the terminals of the throttle body sensor assembly coupler as shown. Positive tester probe → gray/red terminal "1" Negative tester probe → gray/black terminal "2" b. Measure the throttle pos ...

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