Yamaha YZF-R125 Service Manual: Assembling the oil pump
1. Lubricate:
- Oil pump inner rotor
- Oil pump outer rotor
- Oil pump driven gear
(with the recommended lubricant)
2. Install:
- Oil pump outer rotor
- Oil pump inner rotor "1"
- Oil pump driven gear
- Pin "2"
NOTE:
When installing the inner rotor, align the pin "2" in the oil pump shaft with the groove "a" in the inner rotor "1".
3. Check:
- Oil pump operation Refer to "CHECKING THE OIL PUMP" on page 5-49.
Checking the oil pump
1. Check:
Oil pump drive gear
Oil pump driven gear
Oil pump housing
Oil pump housing cover
Cracks/damage/wear Replace the
defective
part(s).
2. Measure:
Inner-rotor-to-outer-r ...
Installing the oil pump
1. Install:
Oil pump assembly
CAUTION:After tightening the screws, make sure
the
oil pump turns smoothly.
...
Other materials:
Checking the fuel sender
1. Drain the fuel from the fuel tank.
2. Check:
Fuel sender resistance
Out of specification → Replace the fuel
sender.
a. Connect the pocket tester ( ×
10) to the fuel
sender coupler as shown.
Positive tester probe
sky blue "1"
Negative tester probe
orange/white " ...
Checking the clutch housing
1. Check:
Clutch housing dogs "1"
Damage/pitting/wear
Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause erratic
clutch operation.
2. Check:
Bearing
Damage/wear Replace the
bearing and
clutch housin ...
Checking the cylinder head breather hose
1. Remove:
Left side panel
Refer to "GENERAL CHASSIS" on page 4-1.
2. Check:
Cylinder head breather hose "1"
Cracks/damage → Replace.
Loose connection → Connect properly.
CAUTION:Make sure the cylinder head
breather hose is
routed correctly.
...