Yamaha YZF-R125 Service Manual: Assembling the oil pump

Yamaha YZF-R125 Service Manual / Engine / Oil pump / Assembling the oil pump

1. Lubricate:

  • Oil pump inner rotor
  • Oil pump outer rotor
  • Oil pump driven gear (with the recommended lubricant)

2. Install:

  • Oil pump outer rotor
  • Oil pump inner rotor "1"
  • Oil pump driven gear
  • Pin "2"

NOTE:

When installing the inner rotor, align the pin "2" in the oil pump shaft with the groove "a" in the inner rotor "1".

Assembling the oil pump


3. Check:

  • Oil pump operation Refer to "CHECKING THE OIL PUMP" on page 5-49.
    Checking the oil pump
    1. Check: Oil pump drive gear Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the defective part(s). 2. Measure: Inner-rotor-to-outer-r ...

    Installing the oil pump
    1. Install: Oil pump assembly CAUTION:After tightening the screws, make sure the oil pump turns smoothly. ...

    Other materials:

    Checking the fuel sender
    1. Drain the fuel from the fuel tank. 2. Check: Fuel sender resistance Out of specification → Replace the fuel sender. a. Connect the pocket tester ( × 10) to the fuel sender coupler as shown. Positive tester probe sky blue "1" Negative tester probe orange/white " ...

    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic clutch operation. 2. Check: Bearing Damage/wear Replace the bearing and clutch housin ...

    Checking the cylinder head breather hose
    1. Remove: Left side panel Refer to "GENERAL CHASSIS" on page 4-1. 2. Check: Cylinder head breather hose "1" Cracks/damage → Replace. Loose connection → Connect properly. CAUTION:Make sure the cylinder head breather hose is routed correctly. ...

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